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An approach for creating complex structures with embedded actuation in planar manufacturing steps is presented. Self-organization and energy minimization are central to this approach, illustrated with a model based on minimization of the hyperelastic free energy strain function of a stretched elastomer and the bending elastic energy of a plastic frame. A tulip-shaped gripper structure illustrates the technological potential of the approach. Advantages are simplicity of manufacture, complexity of final structures, and the ease with which any electroactive material can be exploited as means of actuation. (c) 2007 American Institute of Physics.
Actuators based on soft dielectric elastomers deform due to electric field induced Maxwell's stress, interacting with the mechanical properties of the material. The relatively high operating voltages of such actuators can be reduced by increasing the permittivity of the active material, while maintaining the mechanical properties and high electrical breakdown strength. Approaches relying on the use of highly polarizable molecules or conjugated polymers have so far provided the best results, however it has been difficult to maintain high breakdown strengths. In this work, a new approach for increasing the electrostatic energy density of a soft polymer based on molecular composites is presented, relying on chemically grafting soft gel-state pi-conjugated conducting macromolecules (polyaniline (PANI)) to a flexible elastomer backbone SEBS-g-MA (poly-styrene-co-ethylene-co-butylene-co-styrene-g-maleic anhydride). The approach was found to result in composites of increased permittivity (470% over the elastomer matrix) with hardly any reduction in breakdown strength (from 140 to 120 V mu m(-1)), resulting in a large increase in stored electrostatic energy. This led to an improvement in the measured electromechanical response as well as in the maximum actuation strain. A transition was observed when amounts of PANI exceeded 2 vol%, which was ascribed to the exhaustion of the MA- functionality of the SEBS-g-MA. The transition led to drastic increases in permittivity and conductivity, and a sharp drop in electrical breakdown strength. Although the transition caused further improvement of the electromechanical response, the reduction in electrical breakdown strength caused a limitation of the maximum achievable actuation strain.
Polymer composites are currently suggested for use as improved dielectric materials in many applications. Here, the effect of particle size and dispersion on the electrical properties of composites of rutile TiO2 and poly(styrene- ethylene-butadiene-styrene) (SEBS) are investigated. Both 15 and 300 nm particles are mixed with SEBS, with amounts of sorbitan monopalmitate surfactant from 0 to 3.3 vol%, and their dielectric and mechanical properties are measured. Composites with the 300 nm TiO2 particles result in increases of 170% in relative permittivity over the pure polymer, far above those predicted by standard theories, such as Bruggeman (140%) and Yamada (114%), and improving dispersion with surfactant has little effect. The composites with 15 nm particles showed surprisingly large relative permittivity increases (350%), but improving the dispersion by the addition of any surfactant causes the relative permittivity to decrease to 240% of the pure polymer value. We suggest that the increase is due to the formation of a highly conductive layer in the polymer around the TiO2 particles.
Block copolymer elastomer conductors (BEC) are mixtures of block copolymers grafted with conducting polymers, which are found to support very large strains, while retaining a high level of conductivity. These novel materials may find use in stretchable electronics. The use of BEC is demonstrated in a capacitive strain sensor and in an artificial muscle of the dielectric elastomer actuator type, supporting more than 100% actuation strain and capacity strain sensitivity up to 300%.
We investigate the dielectric properties and electric breakdown strength of subpercolative composites of conductive carbon black particles in a rubber insulating matrix. A significant increase in the permittivity in the vicinity of the insulator to conductor transition was observed, with relatively low increases in dielectric loss; however, a rapid decrease in electric breakdown strength was inevitable. A steplike feature was ascribed to agglomeration effects. The low ultimate values of the electric field strength of such composites appear to prohibit practical use.
We present accurate electromechanical measurements on a balanced push-pull dielectric elastomer actuator, demonstrating submicrometer accurate position control. An analytical model based on a simplified pure-shear dielectric elastomer film with prestretch is found to capture the voltage-displacement behavior, with reduced output due to the boundary conditions. Two complementary experiments show that actuation coefficients of 0.5-1 nm/V-2 are obtainable with the demonstrated device, enabling motion control with submicrometer accuracy in a voltage range below 200 V.
Early detection of possible defects in civil infrastructure is vital to ensuring timely maintenance and extending structure life expectancy. The authors recently proposed a novel method for structural health monitoring based on soft capacitors. The sensor consisted of an off-the-shelf flexible capacitor that could be easily deployed over large surfaces, the main advantages being cost-effectiveness, easy installation, and allowing simple signal processing. In this paper, a capacitive sensor with tailored mechanical and electrical properties is presented, resulting in greatly improved robustness while retaining measurement sensitivity. The sensor is fabricated from a thermoplastic elastomer mixed with titanium dioxide and sandwiched between conductive composite electrodes. Experimental verifications conducted on wood and concrete specimens demonstrate the improved robustness, as well as the ability of the sensing method to diagnose and locate strain.
This paper theoretically analyzes a dielectric elastomer tube actuator (DETA). Subject to a voltage difference between the inner and outer surfaces, the actuator reduces in thickness and expands in length, so that the same voltage will induce an even higher electric field. This positive feedback may cause the actuator to thin down drastically, resulting in electrical breakdown. We obtain an analytical solution of the actuator undergoing finite deformation when the elastomer obeys the neo-Hookean model. The critical strain of actuation is calculated in terms of various parameters of design. We also discuss the effect of the strain-stiffening on electromechanical behavior of DETAs by using the model of freely joined links. (C) 2010 American Institute of Physics. [doi:10.1063/1.3490186]
The use of nanoparticles in polymer composite dielectrics has promised great improvements, but useful results have been elusive. Here, the importance of the interfacial interactions between the nanoparticles and the polymer matrix are investigated in TiO2 nanocomposites for dielectric materials using surface functionalisation. The interface is observed to dominate the nanocomposite properties and leads to a threefold increase in permittivity at volume fractions as low as 10%. Surface functionalisation of the filler nanoparticles with silanes allows control of this interface, avoiding significant degradation of the other important material properties, particularly electrical breakdown strength, and resulting in a material that is demonstrated successfully as an active material in a dielectric elastomer actuator application with increased work output compared to the pure polymer. Although further permittivity increases are observed when the interface regions have formed a percolation network, the other material properties deteriorate. The observation of percolation behaviour allows the interface thickness to be estimated.