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Early detection of possible defects in civil infrastructure is vital to ensuring timely maintenance and extending structure life expectancy. The authors recently proposed a novel method for structural health monitoring based on soft capacitors. The sensor consisted of an off-the-shelf flexible capacitor that could be easily deployed over large surfaces, the main advantages being cost-effectiveness, easy installation, and allowing simple signal processing. In this paper, a capacitive sensor with tailored mechanical and electrical properties is presented, resulting in greatly improved robustness while retaining measurement sensitivity. The sensor is fabricated from a thermoplastic elastomer mixed with titanium dioxide and sandwiched between conductive composite electrodes. Experimental verifications conducted on wood and concrete specimens demonstrate the improved robustness, as well as the ability of the sensing method to diagnose and locate strain.
A simple dip-coating technique was employed to manufacture coaxial actuators with multiple layers of alternating dielectric and conducting layers. A thin rubber string was coated with an electrode-insulator-electrode structure, giving rise to a thin, fiber-like actuator with coaxial geometry. The process was repeated to achieve a compact multilayer actuator with up to three coaxial dielectric layers. Mechanical and electromechanical characterization of the actuators is presented, showing actuation strains up to 8% and proper voltage-thickness scaling behavior. Also presented is a capacitance vs. extension plot, demonstrating that these structures can be used for compact and accurate capacitive strain sensing.
Actuators based on soft dielectric elastomers deform due to electric field induced Maxwell's stress, interacting with the mechanical properties of the material. The relatively high operating voltages of such actuators can be reduced by increasing the permittivity of the active material, while maintaining the mechanical properties and high electrical breakdown strength. Approaches relying on the use of highly polarizable molecules or conjugated polymers have so far provided the best results, however it has been difficult to maintain high breakdown strengths. In this work, a new approach for increasing the electrostatic energy density of a soft polymer based on molecular composites is presented, relying on chemically grafting soft gel-state pi-conjugated conducting macromolecules (polyaniline (PANI)) to a flexible elastomer backbone SEBS-g-MA (poly-styrene-co-ethylene-co-butylene-co-styrene-g-maleic anhydride). The approach was found to result in composites of increased permittivity (470% over the elastomer matrix) with hardly any reduction in breakdown strength (from 140 to 120 V mu m(-1)), resulting in a large increase in stored electrostatic energy. This led to an improvement in the measured electromechanical response as well as in the maximum actuation strain. A transition was observed when amounts of PANI exceeded 2 vol%, which was ascribed to the exhaustion of the MA- functionality of the SEBS-g-MA. The transition led to drastic increases in permittivity and conductivity, and a sharp drop in electrical breakdown strength. Although the transition caused further improvement of the electromechanical response, the reduction in electrical breakdown strength caused a limitation of the maximum achievable actuation strain.
The properties of dielectric elastomer actuators can be optimized by modifying the dielectric or mechanical properties of the dielectric elastomer. This paper presents the simultaneous control of both dielectric and mechanical properties, in a silicone elastomer network comprising cross-linker, chains and grafted molecular dipoles. Chains with two different molecular weights were each combined with varying amounts of grafted dipole. Chemical and physical characterization showed that networks with stoichiometric control of cross-linking density and permittivity were obtained, and that longer chain lengths resulted in higher electrical field response due to the reduction in cross-linking density and correspondingly in mechanical stiffness. Both actuation sensitivities were enhanced by 6.3 and 4.6 times for the short and long chain matrix material, respectively.
This paper theoretically analyzes a dielectric elastomer tube actuator (DETA). Subject to a voltage difference between the inner and outer surfaces, the actuator reduces in thickness and expands in length, so that the same voltage will induce an even higher electric field. This positive feedback may cause the actuator to thin down drastically, resulting in electrical breakdown. We obtain an analytical solution of the actuator undergoing finite deformation when the elastomer obeys the neo-Hookean model. The critical strain of actuation is calculated in terms of various parameters of design. We also discuss the effect of the strain-stiffening on electromechanical behavior of DETAs by using the model of freely joined links. (C) 2010 American Institute of Physics. [doi:10.1063/1.3490186]
The use of nanoparticles in polymer composite dielectrics has promised great improvements, but useful results have been elusive. Here, the importance of the interfacial interactions between the nanoparticles and the polymer matrix are investigated in TiO2 nanocomposites for dielectric materials using surface functionalisation. The interface is observed to dominate the nanocomposite properties and leads to a threefold increase in permittivity at volume fractions as low as 10%. Surface functionalisation of the filler nanoparticles with silanes allows control of this interface, avoiding significant degradation of the other important material properties, particularly electrical breakdown strength, and resulting in a material that is demonstrated successfully as an active material in a dielectric elastomer actuator application with increased work output compared to the pure polymer. Although further permittivity increases are observed when the interface regions have formed a percolation network, the other material properties deteriorate. The observation of percolation behaviour allows the interface thickness to be estimated.
A novel method is established for permittivity enhancement of a silicone matrix for dielectric elastomer actuators (DEAs) by molecular level modifications of the elastomer matrix. A push-pull dipole is synthesized to be compatible with the silicone crosslinking chemistry, allowing for direct grafting to the crosslinker molecules in a one-step film formation process. This method prevents agglomeration and yields elastomer films that are homogeneous down to the molecular level. The dipole-to-silicone network grafting reaction is studied by FTIR. The chemical, thermal, mechanical and electrical properties of films with dipole contents ranging from 0 wt% to 13.4 wt% were thoroughly characterized. The grafting of dipoles modifies the relative permittivity and the stiffness, resulting in the actuation strain at a given electrical field being improved by a factor of six.
An approach for creating complex structures with embedded actuation in planar manufacturing steps is presented. Self-organization and energy minimization are central to this approach, illustrated with a model based on minimization of the hyperelastic free energy strain function of a stretched elastomer and the bending elastic energy of a plastic frame. A tulip-shaped gripper structure illustrates the technological potential of the approach. Advantages are simplicity of manufacture, complexity of final structures, and the ease with which any electroactive material can be exploited as means of actuation. (c) 2007 American Institute of Physics.
We present accurate electromechanical measurements on a balanced push-pull dielectric elastomer actuator, demonstrating submicrometer accurate position control. An analytical model based on a simplified pure-shear dielectric elastomer film with prestretch is found to capture the voltage-displacement behavior, with reduced output due to the boundary conditions. Two complementary experiments show that actuation coefficients of 0.5-1 nm/V-2 are obtainable with the demonstrated device, enabling motion control with submicrometer accuracy in a voltage range below 200 V.