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Towards a better understanding of laser beam melt ablation using methods of statistical analysis
(2002)
Laser beam melt ablation, as a contact free machining process, offers several advantages compared to conventional processing mechanisms. Although the idea behind it is rather simple, the process has a major limitation: with increasing ablation rate surface quality of the workpiece processed declines rapidly. The structures observed show a clear dependence of the line energy. In dependence of this parameter several regimes of the process have been separated. These are clearly distinguishable as well in the surfaces obtained as in the signals gained by the measurement of the process emissions which is the observed quantity chosen.
Laser beam melt ablation - a contact-free machining process - offers several advantages compared to conventional processing mechanisms: there exists no tool wear and even extremely hard or brittle materials can be processed. During ablation the workpiece is molten by a CO2-laser beam, this melt is then driven out by the impulse of a process gas. The idea behind laser ablation is rather simple, but it has a major limitation in practical applications: with increasing ablation rates surface quality of the workpiece processed declines rapidly. At high ablation rates, depending on the process parameters different periodic-like structures can be observed on the ablated surface. These structures show a dependence on the line energy, which has been identified as a fundamental control parameter. In dependence on this parameter several regimes with different behaviours of the process have been separated. These regimes are distinguishable as well in the surfaces obtained as in the signals gained by the measurement of the process emissions. Further aim is to identify the different modes of the system and reach a deeper understanding of the dynamics of the molten material in order to understand the formation of these surface structures. With this it should be possible to influence the system in the direction of avoiding structure formation even at high ablation rates. Relying on the results on-line monitoring and control of the process should be studied.
We demonstrate the occurrence of regimes with singular continuous (fractal) Fourier spectra in autonomous dissipative dynamical systems. The particular example in an ODE system at the accumulation points of bifurcation sequences associated to the creation of complicated homoclinic orbits. Two different machanisms responsible for the appearance of such spectra are proposed. In the first case when the geometry of the attractor is symbolically represented by the Thue-Morse sequence, both the continuous-time process and its descrete Poincaré map have singular power spectra. The other mechanism owes to the logarithmic divergence of the first return times near the saddle point; here the Poincaré map possesses the discrete spectrum, while the continuous-time process displays the singular one. A method is presented for computing the multifractal characteristics of the singular continuous spectra with the help of the usual Fourier analysis technique.
The quasiperiodically forced logistic map is analyzed at the terminal point of the torus-doubling bifurcation curve, where the dynamical regimes of torus, doubled torus, strange nonchaotic attractor, and chaos meet. Using the renormalization group approach we reveal scaling properties both for the critical attractor and for the parameter plane topography near the critical point.