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Biomimicry is the art of mimicking nature to overcome a particular technical or scientific challenge. The approach studies how evolution has found solutions to the most complex problems in nature. This makes it a powerful method for science. In combination with the rapid development of manufacturing and information technologies into the digital age, structures and material that were before thought to be unrealizable can now be created with simple sketch and the touch of a button. This doctoral thesis had as its primary goal to investigate how digital tools, such as programming, modelling, 3D-Design tools and 3D-Printing, with the help from biomimicry, could lead to new analysis methods in science and new medical devices in medicine.
The Electrical Discharge Machining (EDM) process is applied commonly to deform or mold hard metals that are difficult to work using normal machinery. A workpiece submerged in an electrolyte is deformed while being in close vicinity to an electrode. When high voltage is put between the workpiece and the electrode it will cause sparks that create cavitations on the substrate which in turn removes material and is flushed away by the electrolyte. Usually, such surfaces are analysed based on roughness, in this work another method using a novel curvature analysis method is presented as an alternative. In addition, to better understand how the surface changes during process time of the EDM process, a digital impact model was created which created craters on ridges on an originally flat substrate. These substrates were then analysed using the curvature analysis method at different processing times of the modelling. It was found that a substrate reaches an equilibrium at around 10000 impacts. The proposed curvature analysis method has potential to be used in the design of new cell culture substrates for stem cell.
The Venus flytrap can shut its jaws at an amazing speed. The shutting mechanism may be interesting to use in science and is an example of a so-called mechanical bi-stable system – there are two stable states. In this work two truncated pyramid structures were modelled using a non-linear mechanical model called the Chained Beam Constraint Model (CBCM). The structure with a slope angle of 30 degrees is not bi-stable and the structure with a slope angle of 45 degrees is bi-stable. Developing this idea further by using PEVA, which has a shape-memory effect, the structure which is not bi-stable could be programmed to be bi-stable and then turned off again. This could be used as an energy storage system. Another species which has interesting mechanism is the tapeworm. Some species of this animal has a crown of hooks and suckers located on its side. The parasite commonly is found in mammals in the lower intestine and attaches to the walls by using its suckers. When the tapeworm has found a suitable spot, it ejects its hooks and permanently attaches to the wall. This function could be used in minimally invasive medicine to have better control of implants during the implantation process. By using the CBCM model and a 3D-printer capable of tuning how hard or soft a printed part is, a design strategy was developed to investigate how one could create a device that mimics the tapeworm. In the end a prototype was created which was able attach to a pork loin at an under pressure of 20 kPa and to ejects its hooks at an under pressure of 50 kPa or above.
These three projects is an exhibit of how digital tools and biomimicry can be used together to come up with applicable solutions in science and in medicine.
Soft actuators have drawn significant attention due to their relevance for applications, such as artificial muscles in devices developed for medicine and robotics. Tuning their performance and expanding their functionality are frequently done by means of chemical modification. The introduction of structural elements rendering non-synthetic modification of the performance possible, as well as control over physical appearance and facilitating their recycling is a subject of a great interest in the field of smart materials. The primary aim of this thesis was to create a shape-memory polymeric actuator, where the capability for non-synthetic tuning of the actuation performance is combined with reprocessability. Physically cross-linked polymeric matrices provide a solid material platform, where the in situ processing methods can be employed for modification of the composition and morphology, resulting in the fine tuning of the related mechanical properties and shape-memory actuation capability.
The morphological features, required for shape-memory polymeric actuators, namely two crystallisable domains and anchoring points for physical cross-links, were embedded into a multiblock copolymer with poly(ε-caprolactone) and poly(L-lactide) segments (PLLA-PCL). Here, the melting transition of PCL was bisected into the actuating and skeleton-forming units, while the cross-linking was introduced via PLA stereocomplexation in blends with oligomeric poly(D-lactide) (ODLA). PLLA segment number average length of 12-15 repeating units was experimentally defined to be capable of the PLA stereocomplexes formation, but not sufficient for the isotactic crystallisation. Multiblock structure and phase dilution broaden the PCL melting transition, facilitating its separation into two conditionally independent crystalline domains. Low molar mass of the PLA stereocomplex components and a multiblock structure enables processing and reprocessing of the PLLA-PCL / ODLA blends with common non-destructive techniques. The modularity of the PLLA-PCL structure and synthetic approach allows for independent tuning of the properties of its components. The designed material establishes a solid platform for non-synthetic tuning of thermomechanical and structural properties of thermoplastic elastomers.
To evaluate the thermomechanical stability of the formed physical network, three criteria were appraised. As physical cross-links, PLA stereocomplexes have to be evenly distributed within the material matrix, their melting temperature shall not overlap with the thermal transitions of the PCL domains and they have to maintain the structural integrity within the strain ε ranges further applied in the shape-memory actuation experiments. Assigning PCL the function of the skeleton-forming and actuating units, and PLA stereocomplexes the role of physical netpoints, shape-memory actuation was realised in the PLLA-PCL / ODLA blends. Reversible strain of shape-memory actuation was found to be a function of PLA stereocomplex crystallinity, i.e. physical cross-linking density, with a maximum of 13.4 ± 1.5% at PLA stereocomplex content of 3.1 ± 0.3 wt%. In this way, shape-memory actuation can be tuned via adjusting the composition of the PLLA-PCL / ODLA blend. This makes the developed material a valuable asset in the production of cost-effective tunable soft polymeric actuators for the applications in medicine and soft robotics.