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Polymeric films and coatings derived from semi-crystalline oligomers are of relevance for medical and pharmaceutical applications. In this context, the material surface is of particular importance, as it mediates the interaction with the biological system. Two dimensional (2D) systems and ultrathin films are used to model this interface. However, conventional techniques for their preparation, such as spin coating or dip coating, have disadvantages, since the morphology and chain packing of the generated films can only be controlled to a limited extent and adsorption on the substrate used affects the behavior of the films. Detaching and transferring the films prepared by such techniques requires additional sacrificial or supporting layers, and free-standing or self supporting domains are usually of very limited lateral extension. The aim of this thesis is to study and modulate crystallization, melting, degradation and chemical reactions in ultrathin films of oligo(ε-caprolactone)s (OCL)s with different end-groups under ambient conditions. Here, oligomeric ultrathin films are assembled at the air-water interface using the Langmuir technique. The water surface allows lateral movement and aggregation of the oligomers, which, unlike solid substrates, enables dynamic physical and chemical interaction of the molecules. Parameters like surface pressure (π), temperature and mean molecular area (MMA) allow controlled assembly and manipulation of oligomer molecules when using the Langmuir technique. The π-MMA isotherms, Brewster angle microscopy (BAM), and interfacial infrared spectroscopy assist in detecting morphological and physicochemical changes in the film. Ultrathin films can be easily transferred to the solid silicon surface via Langmuir Schaefer (LS) method (horizontal substrate dipping). Here, the films transferred on silicon are investigated using atomic force microscopy (AFM) and optical microscopy and are compared to the films on the water surface.
The semi-crystalline morphology (lamellar thicknesses, crystal number densities, and lateral crystal dimensions) is tuned by the chemical structure of the OCL end-groups (hydroxy or methacrylate) and by the crystallization temperature (Tc; 12 or 21 °C) or MMAs. Compression to lower MMA of ~2 Å2, results in the formation of a highly crystalline film, which consists of tightly packed single crystals. Preparation of tightly packed single crystals on a cm2 scale is not possible by conventional techniques. Upon transfer to a solid surface, these films retain their crystalline morphology whereas amorphous films undergo dewetting.
The melting temperature (Tm) of OCL single crystals at the water and the solid surface is found proportional to the inverse crystal thickness and is generally lower than the Tm of bulk PCL. The impact of OCL end-groups on melting behavior is most noticeable at the air-solid interface, where the methacrylate end-capped OCL (OCDME) melted at lower temperatures than the hydroxy end-capped OCL (OCDOL). When comparing the underlying substrate, melting/recrystallization of OCL ultrathin films is possible at lower temperatures at the air water interface than at the air-solid interface, where recrystallization is not visible. Recrystallization at the air-water interface usually occurs at a higher temperature than the initial Tc.
Controlled degradation is crucial for the predictable performance of degradable polymeric biomaterials. Degradation of ultrathin films is carried out under acidic (pH ~ 1) or enzymatic catalysis (lipase from Pseudomonas cepcia) on the water surface or on a silicon surface as transferred films. A high crystallinity strongly reduces the hydrolytic but not the enzymatic degradation rate. As an influence of end-groups, the methacrylate end-capped linear oligomer, OCDME (~85 ± 2 % end-group functionalization) hydrolytically degrades faster than the hydroxy end capped linear oligomer, OCDOL (~95 ± 3 % end-group functionalization) at different temperatures. Differences in the acceleration of hydrolytic degradation of semi-crystalline films were observed upon complete melting, partial melting of the crystals, or by heating to temperatures close to Tm. Therefore, films of densely packed single crystals are suitable as barrier layers with thermally switchable degradation rates.
Chemical modification in ultrathin films is an intricate process applicable to connect functionalized molecules, impart stability or create stimuli-sensitive cross-links. The reaction of end-groups is explored for transferred single crystals on a solid surface or amorphous monolayer at the air-water interface. Bulky methacrylate end-groups are expelled to the crystal surface during chain-folded crystallization. The density of end-groups is inversely proportional to molecular weight and hence very pronounced for oligomers. The methacrylate end-groups at the crystal surface, which are present at high concentration, can be used for further chemical functionalization. This is demonstrated by fluorescence microscopy after reaction with fluorescein dimethacrylate. The thermoswitching behavior (melting and recrystallization) of fluorescein functionalized single crystals shows the temperature-dependent distribution of the chemically linked fluorescein moieties, which are accumulated on the surfaces of crystals, and homogeneously dispersed when the crystals are molten. In amorphous monolayers at the air-water interface, reversible cross-linking of hydroxy-terminated oligo(ε-caprolactone) monolayers using dialdehyde (glyoxal) lead to the formation of 2D networks. Pronounced contraction in the area occurred for 2D OCL films in dependence of surface pressure and time indicating the reaction progress. Cross linking inhibited crystallization and retarded enzymatic degradation of the OCL film. Altering the subphase pH to ~2 led to cleavage of the covalent acetal cross-links. Besides as model systems, these reversibly cross-linked films are applicable for drug delivery systems or cell substrates modulating adhesion at biointerfaces.
Metals are often used in environments that are conducive to corrosion, which leads to a reduction in their mechanical properties and durability. Coatings are applied to corrosion-prone metals such as aluminum alloys to inhibit the destructive surface process of corrosion in a passive or active way. Standard anticorrosive coatings function as a physical barrier between the material and the corrosive environment and provide passive protection only when intact. In contrast, active protection prevents or slows down corrosion even when the main barrier is damaged. The most effective industrially used active corrosion inhibition for aluminum alloys is provided by chromate conversion coatings. However, their toxicity and worldwide restriction provoke an urgent need for finding environmentally friendly corrosion preventing systems. A promising approach to replace the toxic chromate coatings is to embed particles containing nontoxic inhibitor in a passive coating matrix. This work presents the development and optimization of effective anticorrosive coatings for the industrially important aluminum alloy, AA2024-T3 using this approach. The protective coatings were prepared by dispersing mesoporous silica containers, loaded with the nontoxic corrosion inhibitor 2-mercaptobenzothiazole, in a passive sol-gel (SiOx/ZrOx) or organic water-based layer. Two types of porous silica containers with different sizes (d ≈ 80 and 700 nm, respectively) were investigated. The studied robust containers exhibit high surface area (≈ 1000 m² g-1), narrow pore size distribution (dpore ≈ 3 nm) and large pore volume (≈ 1 mL g-1) as determined by N2 sorption measurements. These properties favored the subsequent adsorption and storage of a relatively large amount of inhibitor as well as its release in response to pH changes induced by the corrosion process. The concentration, position and size of the embedded containers were varied to ascertain the optimum conditions for overall anticorrosion performance. Attaining high anticorrosion efficiency was found to require a compromise between delivering an optimal amount of corrosion inhibitor and preserving the coating barrier properties. This study broadens the knowledge about the main factors influencing the coating anticorrosion efficiency and assists the development of optimum active anticorrosive coatings doped with inhibitor loaded containers.