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The valorization of carbohydrates is one of the most promising fields in green chemistry, as it enables to produce bulk chemicals and fuels out of renewable and abundant resources, instead of further exploiting fossil feedstocks. The focus in this thesis is the conversion of fructose, using dehydration and hydrodeoxygenation reactions. The main goal is to find an easy continuous process, including the solubility of the sugar in a green solvent, the conversion over a solid acid as well as over a metal@tungsten carbide catalyst.
At the beginning of this thesis, solid acid catalysts are synthesized by using carbohydrate material like glucose and starch at high temperatures (up to 600 °C). Additionally a third carbon is synthesized, using an activation method based on Ca(OH)2. After carbonization and further sulfonation, using fuming sulfuric acid, the three resulting catalysts are characterized together with sulfonated carbon black and Amberlyst 15 as references. In order to test all solid acid catalysts in reaction, a 250 mm x 4.6 mm stainless steel column is used as a fixed-bed continuous reactor. The temperature (110 °C to 250 °C) and residence time (2 to 30 minutes) is varied, and a direct relationship between contact time and selectivity is determined. The reaction mechanism, as well as the product distribution is showing a dehydration step of fructose towards 5-hydroxymethylfurfural (HMF). These furan-ring molecules are considered as “sleeping giants”, due to the possibility of using them as fuel, but also for upgrading them to chemicals like terephthalic acid or p-xylene. Consecutive reactions are producing levulinic acid, as well as condensation products with ethanol and formic acid. The activated carbon is additionally showing a 2 % yield of 2,5-Dimethylfuran (DMF) production, pointing towards the extraordinary properties of this catalyst. Without a metal catalyst present, what is normally necessary for hydrogenation reactions, a transferhydrogenation (with formic acid) is observed. The active catalyst was therefore carbon itself, what activated the hydrogen on its surface. This phenomenon was just very rarely observed so far. Expensive noble metals are the material of choice, when it comes to hydrogenation reactions nowadays and cheaper alternatives are necessary.
By postulating a similar electronic structure of tungsten carbide (WC) to platinum by Lewy and Boudart, research is focusing on the replacement of Pt. The production of nano-sized tungsten carbide particles (7.5 ± 2.5 nm, 70 m2 g-1) is enabled by the so called “urea glass route” and its catalytic performances are compared to commercial material. It is shown, that the activity is strongly dependent on the size of the particles as well as the surface area. Nano-sized tungsten carbide is showing activity for hydrogenation reactions under mild conditions (maximum 150 °C, 30 bar). This material therefore opens up new possibilities for replacing the rare and expensive platinum with tungsten carbide based catalysts.
Additionally different metal nanoparticles of palladium, copper and nickel are deposited on top of WC to further promote its reactivity. The nickel nanoparticles are strongly connected to WC and showed the best activity as well as selectivity for upgrading HMF with hydrodeoxygenation. The Ni@WC is not leaching and is showing very good hydrodeoxygenation properties with DMF yields up to 90 percent. Copper@WC is not showing good activity and palladium@WC enables undesired consecutive reactions, hydrogenating the furan ring system.
In order to enable the upgrade of fructose to DMF directly in a continuous system, the current H CUBE Pro TM hydrogenation system is customized with a second reaction column. A 250 mm x 4.6 mm stainless steel reactor column is connected ahead of the hydrogen insertion, enabling the dehydration of fructose to HMF derivatives, before pumping these products into the second column for hydrogenation. The overall residence time in the two column reactor system is 14 minutes. The overall results are an almost full conversion with a yield of 38.5 % DMF and 47 % yield of EL. The main disadvantage is the formation of higher mass products, so called humins, which start depositing on top of the catalysts, blocking their active sites.
In general it can be stated, that a two column system goes along with a higher investment as well as more maintenance costs, compared to a one column catalytic approach. To develop a catalyst, which is on the one hand able to dehydrate as well as hydrodeoxygenate the reactants, is aimed for at the last part of the thesis. The activated carbon however shows already activity for hydrodeoxygenation without any metal present and offers itself therefore as an alternative to overcome the temperature instability of Amberlyst 15 (max. 120 °C) for a combined DMF production directly from fructose. The activity for the upgrade to DMF is increased from 2 % to 12 % DMF yield in one mixed continuous column.
In order to scale up the entire one column approach, an 800 mm x 28.5 mm inner diameter column was planned and manufactured. The system is scaled up and assembled, whereas this flow reactor system is able to be run with 50 mL min-1 maximum flow rate, to stand a pressure of maximum 100 bar and be heated to around 500 °C. The tubing and connections, as well as the used devices are planned according to be safe and easy in use. The scaled-up approach offers a reaction column 120 times bigger (510 ml) then the first extension of the commercial system. This further extension offers the possibility of ranging between 1 and 1000 mL min-1, making it possible to use the approach in pilot plant applications.
The urge of light utilization in fabrication of materials is as encouraging as challenging. Steadily increasing energy consumption in accordance with rapid population growth, is requiring a corresponding solution within the same rate of occurrence speed. Therefore, creating, designing and manufacturing materials that can interact with light and in further be applicable as well as disposable in photo-based applications are very much under attention of researchers. In the era of sustainability for renewable energy systems, semiconductor-based photoactive materials have received great attention not only based on solar and/or hydrocarbon fuels generation from solar energy, but also successful stimulation of photocatalytic reactions such as water splitting, pollutant degradation and organic molecule synthesisThe turning point had been reached for water splitting with an electrochemical cell consisting of TiO2-Pt electrode illuminated by UV light as energy source rather than an external voltage, that successfully pursued water photolysis by Fujishima and Honda in 1972. Ever since, there has been a great deal of interest in research of semiconductors (e.g. metal oxide, metal-free organic, noble-metal complex) exhibiting effective band gap for photochemical reactions. In the case of environmental friendliness, toxicity of metal-based semiconductors brings some restrictions in possible applications. Regarding this, very robust and ‘earth-abundant’ organic semiconductor, graphitic carbon nitride has been synthesized and successfully applied in photoinduced applications as novel photocatalyst. Properties such as suitable band gap, low charge carrier recombination and feasibility for scaling up, pave the way of advance combination with other catalysts to gather higher photoactivity based on compatible heterojunction.
This dissertation aims to demonstrate a series of combinations between organic semiconductor g-CN and polymer materials that are forged through photochemistry, either in synthesis or in application. Fabrication and design processes as well as applications performed in accordance to the scope of thesis will be elucidated in detail. In addition to UV light, more attention is placed on visible light as energy source with a vision of more sustainability and better scalability in creation of novel materials and solar energy based applications.
Lithium-ion capacitors (LICs) are promising energy storage devices by asymmetrically combining anode with a high energy density close to lithium-ion batteries and cathode with a high power density and long-term stability close to supercapacitors. For the further improvement of LICs, the development of electrode materials with hierarchical porosity, nitrogen-rich lithiophilic sites, and good electrical conductivity is essential. Nitrogen-rich all-carbon composite hybrids are suitable for these conditions along with high stability and tunability, resulting in a breakthrough to achieve the high performance of LICs. In this thesis, two different all-carbon composites are suggested to unveil how the pore structure of lithiophilic composites influences the properties of LICs. Firstly, the composite with 0-dimensional zinc-templated carbon (ZTC) and hexaazatriphenylene-hexacarbonitrile (HAT) is examined how the pore structure is connected to Li-ion storage property as LIC electrode. As the pore structure of HAT/ZTC composite is easily tunable depending on the synthetic factor and ratio of each component, the results will allow deeper insights into Li-ion dynamics in different porosity, and low-cost synthesis by optimization of the HAT:ZTC ratio. Secondly, the composite with 1-dimensional nanoporous carbon fiber (ACF) and cost-effective melamine is proposed as a promising all-carbon hybrid for large-scale application. Since ACF has ultra-micropores, the numerical structure-property relationships will be calculated out not only from total pore volume but more specifically from ultra-micropore volume. From these results above, it would be possible to understand how hybrid all-carbon composites interact with lithium ions in nanoscale as well as how structural properties affect the energy storage performance. Based on this understanding derived from the simple materials modeling, it will provide a clue to design the practical hybrid materials for efficient electrodes in LICs.
Self-assembly and crosslinking approaches of double hydrophilic linear-brush block copolymers
(2019)
Advanced hybrid materials are recognized as one of the most significant enablers for new technologies, which holds true especially on the quest for sustainable energy sources and energy production schemes (e.g., semiconductor based photocatalytic materials). Usually, a single component is far from meeting all the demands needed for these advanced applications. Hybrid materials are composed of at least two components commonly an inorganic and an organic material on the molecular level, which feature novel properties exceeding the sum of the individual parts and might be the milestones of next-generation applications. This dissertation aims to provide novel combinations of the metal-free semiconductor graphitic carbon nitride (g-C3N4) with polymers to obtain materials with advanced properties and applications. Visible light constitutes the core of the present work as it is the only energy source utilized either in synthesis or in the application process. In the area of applications by combination of g-C3N4 and polymers, two different hybrids were thoroughly elucidated, i.e.. their design and construction as well as potential application in photocatalysis. Novel soft 3D liquid objects were formed via charge-interaction driven interfacial jamming between polyelectrolytes in aqueous environment and colloidal dispersions of g-C3N4 in edible sunflower oil. As such, stable liquid objects could be molded into specific shapes and utilized for photodegradation of organic dyes in water. Furthermore, the grafting of polymers onto g-C3N4 was investigated. Allyl-end functionalized polymers were grafted onto g-C3N4 by a photoinitiated process to yield g-C3N4 with versatile and improved properties, e.g. advanced dispersibility enabling processing via spin coating. As g-C3N4 produces radicals under visible light irradiation, which is of significant interest for polymer science, g-C3N4 containing polymer latex and macrogel beads (MGB) were synthesized by emulsion photopolymerization and inverse suspension photopolymerization, respectively. A well-controlled emulsion photopolymerization process via g-C3N4 initiation was designed, which features synthesis of well-defined and cross-linked polymer particles. Furthermore, the polymerization process was investigated thoroughly, indicating an ad-layer polymerization in early stages of the process. The utilization of functionalized g-C3N4 allowed the polymerization of various monomer types. Moreover, g-C3N4 was utilized as photoinitiator in hydrogel MGB formation. The formed MGB properties could be tailored via process design, e.g. stirring rate, cross-linker content and g-C3N4 content. Finally, MGBs were introduced as photocatalyst for waste water remediation, i.e. the degradation of Rhodamine B in aqueous solution was studied. The present thesis therefore builds a bridge between g-C3N4 and polymers and provides strategies for hybrid material formation. Furthermore, several potential applications are revealed with significant implications for photocatalysis, polymerization processes and polymer materials.
Carbon nitride and poly(ionic liquid)s (PILs) have been successfully applied in various fields of materials science owing to their outstanding properties. This thesis aims at the successful application of these polymers as innovative materials in the interfaces of hybrid organic–inorganic perovskite solar cells. A critical problem in harnessing the full thermodynamic potential of halide perovskites in solar cells is the design and modification of interfaces to reduce carrier recombination. Therefore, the interface must be properly studied and improved. This work investigated the effect of applying carbon nitride and PILs on a perovskite surface on the device performance. The facile synthetic method for modifying carbon nitride with vinyl thiazole and barbituric acid (CMB-vTA) yields 2.3 nm layers when solution processing is performed using isopropanol. The nanosheets were applied as a metal-free electron transport layer in inverted perovskite solar cells. The application of carbon nitride layers (CMB-vTA) resulted in negligible current-voltage hysteresis with a high open circuit voltage (Voc) of 1.1 V and a short-circuit current (Jsc) of 20.28 mA cm-2, which afforded efficiencies of up to 17%. Thus, the successful implementation of a carbon nitride-based structure enabled good charge extraction with minimized interface recombination between the perovskite and PCBM. Similarly, PILs represent a new strategy of interfacial modification using an ionic polymer in an n-i-p perovskite architecture.. The application of PILs as an interfacial modifier resulted in solar cell devices with an extraordinarily high efficiency of 21.8% and a Voc of 1.17 V. The implementation reduced non-radiative recombination at the perovskite surface through defect passivation. Finally, our work proposes a novel method to efficiently suppress non-radiative charge recombination using the unexplored properties of carbon nitride and PILs in the solar cell field. Additionally, the method for interfacial modification has general applicability because of the simplicity of the post-treatment approach, and therefore has potential applicability in other solar cells. Thus, this work opens the door to a new class of materials to be implemented.
The negative impact of crude oil on the environment has led to a necessary transition toward alternative, renewable, and sustainable resources. In this regard, lignocellulosic biomass (LCB) is a promising renewable and sustainable alternative to crude oil for the production of fine chemicals and fuels in a so-called biorefinery process. LCB is composed of polysaccharides (cellulose and hemicellulose), as well as aromatics (lignin). The development of a sustainable and economically advantageous biorefinery depends on the complete and efficient valorization of all components. Therefore, in the new generation of biorefinery, the so-called biorefinery of type III, the LCB feedstocks are selectively deconstructed and catalytically transformed into platform chemicals. For this purpose, the development of highly stable and efficient catalysts is crucial for progress toward viability in biorefinery. Furthermore, a modern and integrated biorefinery relies on process and reactor design, toward more efficient and cost-effective methodologies that minimize waste. In this context, the usage of continuous flow systems has the potential to provide safe, sustainable, and innovative transformations with simple process integration and scalability for biorefinery schemes.
This thesis addresses three main challenges for future biorefinery: catalyst synthesis, waste feedstock valorization, and usage of continuous flow technology. Firstly, a cheap, scalable, and sustainable approach is presented for the synthesis of an efficient and stable 35 wt.-% Ni catalyst on highly porous nitrogen-doped carbon support (35Ni/NDC) in pellet shape. Initially, the performance of this catalyst was evaluated for the aqueous phase hydrogenation of LCB-derived compounds such as glucose, xylose, and vanillin in continuous flow systems. The 35Ni/NDC catalyst exhibited high catalytic performances in three tested hydrogenation reactions, i.e., sorbitol, xylitol, and 2-methoxy-4-methylphenol with yields of 82 mol%, 62 mol%, and 100 mol% respectively. In addition, the 35Ni/NDC catalyst exhibited remarkable stability over a long time on stream in continuous flow (40 h). Furthermore, the 35Ni/NDC catalyst was combined with commercially available Beta zeolite in a dual–column integrated process for isosorbide production from glucose (yield 83 mol%).
Finally, 35Ni/NDC was applied for the valorization of industrial waste products, namely sodium lignosulfonate (LS) and beech wood sawdust (BWS) in continuous flow systems. The LS depolymerization was conducted combining solvothermal fragmentation of water/alcohol mixtures (i.e.,methanol/water and ethanol/water) with catalytic hydrogenolysis/hydrogenation (SHF). The depolymerization was found to occur thermally in absence of catalyst with a tunable molecular weight according to temperature. Furthermore, the SHF generated an optimized cumulative yield of lignin-derived phenolic monomers of 42 mg gLS-1. Similarly, a solvothermal and reductive catalytic fragmentation (SF-RCF) of BWS was conducted using MeOH and MeTHF as a solvent. In this case, the optimized total lignin-derived phenolic monomers yield was found of 247 mg gKL-1.
To achieve a sustainable energy economy, it is necessary to turn back on the combustion of fossil fuels as a means of energy production and switch to renewable sources. However, their temporal availability does not match societal consumption needs, meaning that renewably generated energy must be stored in its main generation times and allocated during peak consumption periods. Electrochemical energy storage (EES) in general is well suited due to its infrastructural independence and scalability. The lithium ion battery (LIB) takes a special place, among EES systems due to its energy density and efficiency, but the scarcity and uneven geological occurrence of minerals and ores vital for many cell components, and hence the high and fluctuating costs will decelerate its further distribution.
The sodium ion battery (SIB) is a promising successor to LIB technology, as the fundamental setup and cell chemistry is similar in the two systems. Yet, the most widespread negative electrode material in LIBs, graphite, cannot be used in SIBs, as it cannot store sufficient amounts of sodium at reasonable potentials. Hence, another carbon allotrope, non-graphitizing or hard carbon (HC) is used in SIBs. This material consists of turbostratically disordered, curved graphene layers, forming regions of graphitic stacking and zones of deviating layers, so-called internal or closed pores.
The structural features of HC have a substantial impact of the charge-potential curve exhibited by the carbon when it is used as the negative electrode in an SIB. At defects and edges an adsorption-like mechanism of sodium storage is prevalent, causing a sloping voltage curve, ill-suited for the practical application in SIBs, whereas a constant voltage plateau of relatively high capacities is found immediately after the sloping region, which recent research attributed to the deposition of quasimetallic sodium into the closed pores of HC.
Literature on the general mechanism of sodium storage in HCs and especially the role of the closed pore is abundant, but the influence of the pore geometry and chemical nature of the HC on the low-potential sodium deposition is yet in an early stage. Therefore, the scope of this thesis is to investigate these relationships using suitable synthetic and characterization methods. Materials of precisely known morphology, porosity, and chemical structure are prepared in clear distinction to commonly obtained ones and their impact on the sodium storage characteristics is observed. Electrochemical impedance spectroscopy in combination with distribution of relaxation times analysis is further established as a technique to study the sodium storage process, in addition to classical direct current techniques, and an equivalent circuit model is proposed to qualitatively describe the HC sodiation mechanism, based on the recorded data. The obtained knowledge is used to develop a method for the preparation of closed porous and non-porous materials from open porous ones, proving not only the necessity of closed pores for efficient sodium storage, but also providing a method for effective pore closure and hence the increase of the sodium storage capacity and efficiency of carbon materials.
The insights obtained and methods developed within this work hence not only contribute to the better understanding of the sodium storage mechanism in carbon materials of SIBs, but can also serve as guidance for the design of efficient electrode materials.
The world energy consumption has constantly increased every year due to economic development and population growth. This inevitably caused vast amount of CO2 emission, and the CO2 concentration in the atmosphere keeps increasing with economic growth. To reduce CO2 emission, various methods have been developed but there are still many bottlenecks to be solved. Solvents easily absorbing CO2 such as monoethanol-amine (MEA) and diethanolamine, for example, have limitations of solvent loss, amine degradation, vulnerability to heat and toxicity, and the high cost of regeneration which is especially caused due to chemisorption process. Though some of these drawbacks can be compensated through physisorption with zeolites and metal-organic frameworks (MOFs) by displaying significant adsorption selectivity and capacity even in ambient conditions, limitations for these materials still exist. Zeolites demand relatively high regeneration energy and have limited adsorption kinetics due to the exceptionally narrow pore structure. MOFs have low stability against heat and moisture and high manufacturing cost.
Nanoporous carbons have recently received attention as an attractive functional porous material due to their unique properties. These materials are crucial in many applications of modern science and industry such as water and air purification, catalysis, gas separation, and energy storage/conversion due to their high chemical and thermal stability, and in particular electronic conductivity in combination with high specific surface areas. Nanoporous carbons can be used to adsorb environmental pollutants or small gas molecules such as CO2 and to power electrochemical energy storage devices such as batteries and fuel cells. In all fields, their pore structure or electrical properties can be modified depending on their purposes.
This thesis provides an in-depth look at novel nanoporous carbons from the synthetic and the application point of view. The interplay between pore structure, atomic construction, and the adsorption properties of nanoporous carbon materials are investigated. Novel nanoporous carbon materials are synthesized by using simple precursor molecules containing heteroatoms through a facile
templating method. The affinity, and in turn the adsorption capacity, of carbon materials toward polar gas molecules (CO2 and H2O) is enhanced by the modification of their chemical construction. It is also shown that these properties are important in electrochemical energy storage, here especially for supercapacitors with aqueous electrolytes which are basically based on the physisorption of ions on carbon surfaces. This shows that nanoporous carbons can be a “functional” material with specific physical or chemical interactions with guest species just like zeolites and MOFs.
The synthesis of sp2-conjugated materials with high heteroatom content from a mixture of citrazinic acid and melamine in which heteroatoms are already bonded in specific motives is illustrated. By controlling the removal procedure of the salt-template and the condensation temperature, the role of salts in the formation of porosity and as coordination sites for the stabilization of heteroatoms is proven. A high amount of nitrogen of up to 20 wt. %, oxygen contents of up to 19 wt.%, and a high CO2/N2 selectivity with maximum CO2 uptake at 273 K of 5.31 mmol g–1 are achieved. Besides, the further controlled thermal condensation of precursor molecules and advanced functional properties on applications of the synthesized porous carbons are described. The materials have different porosity and atomic construction exhibiting a high nitrogen content up to 25 wt. % as well as a high porosity with a specific surface area of more than 1800 m2 g−1, and a high performance in selective CO2 gas adsorption of 62.7. These pore structure as well as properties of surface affect to water adsorption with a remarkably high Qst of over 100 kJ mol−1 even higher than that of zeolites or CaCl2 well known as adsorbents. In addition to that, the pore structure of HAT-CN-derived carbon materials during condensation in vacuum is fundamentally understood which is essential to maximize the utilization of porous system in materials showing significant difference in their pore volume of 0.5 cm3 g−1 and 0.25 cm3 g−1 without and with vacuum, respectively.
The molecular designs of heteroatom containing porous carbon derived from abundant and simple molecules are introduced in the presented thesis. Abundant precursors that already containing high amount of nitrogen or oxygen are beneficial to achieve enhanced interaction with adsorptives. The physical and chemical properties of these heteroatom-doped porous carbons are affected by mainly two parameters, that is, the porosity from the pore structure and the polarity from the atomic composition on the surface. In other words, controlling the porosity as well as the polarity of the carbon materials is studied to understand interactions with different guest species which is a fundamental knowledge for the utilization on various applications.