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The valorization of carbohydrates is one of the most promising fields in green chemistry, as it enables to produce bulk chemicals and fuels out of renewable and abundant resources, instead of further exploiting fossil feedstocks. The focus in this thesis is the conversion of fructose, using dehydration and hydrodeoxygenation reactions. The main goal is to find an easy continuous process, including the solubility of the sugar in a green solvent, the conversion over a solid acid as well as over a metal@tungsten carbide catalyst.
At the beginning of this thesis, solid acid catalysts are synthesized by using carbohydrate material like glucose and starch at high temperatures (up to 600 °C). Additionally a third carbon is synthesized, using an activation method based on Ca(OH)2. After carbonization and further sulfonation, using fuming sulfuric acid, the three resulting catalysts are characterized together with sulfonated carbon black and Amberlyst 15 as references. In order to test all solid acid catalysts in reaction, a 250 mm x 4.6 mm stainless steel column is used as a fixed-bed continuous reactor. The temperature (110 °C to 250 °C) and residence time (2 to 30 minutes) is varied, and a direct relationship between contact time and selectivity is determined. The reaction mechanism, as well as the product distribution is showing a dehydration step of fructose towards 5-hydroxymethylfurfural (HMF). These furan-ring molecules are considered as “sleeping giants”, due to the possibility of using them as fuel, but also for upgrading them to chemicals like terephthalic acid or p-xylene. Consecutive reactions are producing levulinic acid, as well as condensation products with ethanol and formic acid. The activated carbon is additionally showing a 2 % yield of 2,5-Dimethylfuran (DMF) production, pointing towards the extraordinary properties of this catalyst. Without a metal catalyst present, what is normally necessary for hydrogenation reactions, a transferhydrogenation (with formic acid) is observed. The active catalyst was therefore carbon itself, what activated the hydrogen on its surface. This phenomenon was just very rarely observed so far. Expensive noble metals are the material of choice, when it comes to hydrogenation reactions nowadays and cheaper alternatives are necessary.
By postulating a similar electronic structure of tungsten carbide (WC) to platinum by Lewy and Boudart, research is focusing on the replacement of Pt. The production of nano-sized tungsten carbide particles (7.5 ± 2.5 nm, 70 m2 g-1) is enabled by the so called “urea glass route” and its catalytic performances are compared to commercial material. It is shown, that the activity is strongly dependent on the size of the particles as well as the surface area. Nano-sized tungsten carbide is showing activity for hydrogenation reactions under mild conditions (maximum 150 °C, 30 bar). This material therefore opens up new possibilities for replacing the rare and expensive platinum with tungsten carbide based catalysts.
Additionally different metal nanoparticles of palladium, copper and nickel are deposited on top of WC to further promote its reactivity. The nickel nanoparticles are strongly connected to WC and showed the best activity as well as selectivity for upgrading HMF with hydrodeoxygenation. The Ni@WC is not leaching and is showing very good hydrodeoxygenation properties with DMF yields up to 90 percent. Copper@WC is not showing good activity and palladium@WC enables undesired consecutive reactions, hydrogenating the furan ring system.
In order to enable the upgrade of fructose to DMF directly in a continuous system, the current H CUBE Pro TM hydrogenation system is customized with a second reaction column. A 250 mm x 4.6 mm stainless steel reactor column is connected ahead of the hydrogen insertion, enabling the dehydration of fructose to HMF derivatives, before pumping these products into the second column for hydrogenation. The overall residence time in the two column reactor system is 14 minutes. The overall results are an almost full conversion with a yield of 38.5 % DMF and 47 % yield of EL. The main disadvantage is the formation of higher mass products, so called humins, which start depositing on top of the catalysts, blocking their active sites.
In general it can be stated, that a two column system goes along with a higher investment as well as more maintenance costs, compared to a one column catalytic approach. To develop a catalyst, which is on the one hand able to dehydrate as well as hydrodeoxygenate the reactants, is aimed for at the last part of the thesis. The activated carbon however shows already activity for hydrodeoxygenation without any metal present and offers itself therefore as an alternative to overcome the temperature instability of Amberlyst 15 (max. 120 °C) for a combined DMF production directly from fructose. The activity for the upgrade to DMF is increased from 2 % to 12 % DMF yield in one mixed continuous column.
In order to scale up the entire one column approach, an 800 mm x 28.5 mm inner diameter column was planned and manufactured. The system is scaled up and assembled, whereas this flow reactor system is able to be run with 50 mL min-1 maximum flow rate, to stand a pressure of maximum 100 bar and be heated to around 500 °C. The tubing and connections, as well as the used devices are planned according to be safe and easy in use. The scaled-up approach offers a reaction column 120 times bigger (510 ml) then the first extension of the commercial system. This further extension offers the possibility of ranging between 1 and 1000 mL min-1, making it possible to use the approach in pilot plant applications.
Self-assembly and crosslinking approaches of double hydrophilic linear-brush block copolymers
(2019)
Carbon nitride and poly(ionic liquid)s (PILs) have been successfully applied in various fields of materials science owing to their outstanding properties. This thesis aims at the successful application of these polymers as innovative materials in the interfaces of hybrid organic–inorganic perovskite solar cells. A critical problem in harnessing the full thermodynamic potential of halide perovskites in solar cells is the design and modification of interfaces to reduce carrier recombination. Therefore, the interface must be properly studied and improved. This work investigated the effect of applying carbon nitride and PILs on a perovskite surface on the device performance. The facile synthetic method for modifying carbon nitride with vinyl thiazole and barbituric acid (CMB-vTA) yields 2.3 nm layers when solution processing is performed using isopropanol. The nanosheets were applied as a metal-free electron transport layer in inverted perovskite solar cells. The application of carbon nitride layers (CMB-vTA) resulted in negligible current-voltage hysteresis with a high open circuit voltage (Voc) of 1.1 V and a short-circuit current (Jsc) of 20.28 mA cm-2, which afforded efficiencies of up to 17%. Thus, the successful implementation of a carbon nitride-based structure enabled good charge extraction with minimized interface recombination between the perovskite and PCBM. Similarly, PILs represent a new strategy of interfacial modification using an ionic polymer in an n-i-p perovskite architecture.. The application of PILs as an interfacial modifier resulted in solar cell devices with an extraordinarily high efficiency of 21.8% and a Voc of 1.17 V. The implementation reduced non-radiative recombination at the perovskite surface through defect passivation. Finally, our work proposes a novel method to efficiently suppress non-radiative charge recombination using the unexplored properties of carbon nitride and PILs in the solar cell field. Additionally, the method for interfacial modification has general applicability because of the simplicity of the post-treatment approach, and therefore has potential applicability in other solar cells. Thus, this work opens the door to a new class of materials to be implemented.
Advanced hybrid materials are recognized as one of the most significant enablers for new technologies, which holds true especially on the quest for sustainable energy sources and energy production schemes (e.g., semiconductor based photocatalytic materials). Usually, a single component is far from meeting all the demands needed for these advanced applications. Hybrid materials are composed of at least two components commonly an inorganic and an organic material on the molecular level, which feature novel properties exceeding the sum of the individual parts and might be the milestones of next-generation applications. This dissertation aims to provide novel combinations of the metal-free semiconductor graphitic carbon nitride (g-C3N4) with polymers to obtain materials with advanced properties and applications. Visible light constitutes the core of the present work as it is the only energy source utilized either in synthesis or in the application process. In the area of applications by combination of g-C3N4 and polymers, two different hybrids were thoroughly elucidated, i.e.. their design and construction as well as potential application in photocatalysis. Novel soft 3D liquid objects were formed via charge-interaction driven interfacial jamming between polyelectrolytes in aqueous environment and colloidal dispersions of g-C3N4 in edible sunflower oil. As such, stable liquid objects could be molded into specific shapes and utilized for photodegradation of organic dyes in water. Furthermore, the grafting of polymers onto g-C3N4 was investigated. Allyl-end functionalized polymers were grafted onto g-C3N4 by a photoinitiated process to yield g-C3N4 with versatile and improved properties, e.g. advanced dispersibility enabling processing via spin coating. As g-C3N4 produces radicals under visible light irradiation, which is of significant interest for polymer science, g-C3N4 containing polymer latex and macrogel beads (MGB) were synthesized by emulsion photopolymerization and inverse suspension photopolymerization, respectively. A well-controlled emulsion photopolymerization process via g-C3N4 initiation was designed, which features synthesis of well-defined and cross-linked polymer particles. Furthermore, the polymerization process was investigated thoroughly, indicating an ad-layer polymerization in early stages of the process. The utilization of functionalized g-C3N4 allowed the polymerization of various monomer types. Moreover, g-C3N4 was utilized as photoinitiator in hydrogel MGB formation. The formed MGB properties could be tailored via process design, e.g. stirring rate, cross-linker content and g-C3N4 content. Finally, MGBs were introduced as photocatalyst for waste water remediation, i.e. the degradation of Rhodamine B in aqueous solution was studied. The present thesis therefore builds a bridge between g-C3N4 and polymers and provides strategies for hybrid material formation. Furthermore, several potential applications are revealed with significant implications for photocatalysis, polymerization processes and polymer materials.
Complex emulsions are dispersions of kinetically stabilized multiphasic emulsion droplets comprised of two or more immiscible liquids that provide a novel material platform for the generation of active and dynamic soft materials. In recent years, the intrinsic reconfigurable morphological behavior of complex emulsions, which can be attributed to the unique force equilibrium between the interfacial tensions acting at the various interfaces, has become of fundamental and applied interest. As such, particularly biphasic Janus droplets have been investigated as structural templates for the generation of anisotropic precision objects, dynamic optical elements or as transducers and signal amplifiers in chemo- and bio-sensing applications. In the present thesis, switchable internal morphological responses of complex droplets triggered by stimuli-induced alterations of the balance of interfacial tensions have been explored as a universal building block for the design of multiresponsive, active, and adaptive liquid colloidal systems. A series of underlying principles and mechanisms that influence the equilibrium of interfacial tensions have been uncovered, which allowed the targeted design of emulsion bodies that can alter their shape, bind and roll on surfaces, or change their geometrical shape in response to chemical stimuli. Consequently, combinations of the unique triggerable behavior of Janus droplets with designer surfactants, such as a stimuli-responsive photosurfactant (AzoTAB) resulted for instance in shape-changing soft colloids that exhibited a jellyfish inspired buoyant motion behavior, holding great promise for the design of biological inspired active material architectures and transformable soft robotics.
In situ observations of spherical Janus emulsion droplets using a customized side-view microscopic imaging setup with accompanying pendant dropt measurements disclosed the sensitivity regime of the unique chemical-morphological coupling inside complex emulsions and enabled the recording of calibration curves for the extraction of critical parameters of surfactant effectiveness. The deduced new "responsive drop" method permitted a convenient and cost-efficient quantification and comparison of the critical micelle concentrations (CMCs) and effectiveness of various cationic, anionic, and nonionic surfactants. Moreover, the method allowed insightful characterization of stimuli-responsive surfactants and monitoring of the impact of inorganic salts on the CMC and surfactant effectiveness of ionic and nonionic surfactants. Droplet functionalization with synthetic crown ether surfactants yielded a synthetically minimal material platform capable of autonomous and reversible adaptation to its chemical environment through different supramolecular host-guest recognition events. Addition of metal or ammonium salts resulted in the uptake of the resulting hydrophobic complexes to the hydrocarbon hemisphere, whereas addition of hydrophilic ammonium compounds such as amino acids or polypeptides resulted in supramolecular assemblies at the hydrocarbon-water interface of the droplets. The multiresponsive material platform enabled interfacial complexation and
thus triggered responses of the droplets to a variety of chemical triggers including metal ions, ammonium compounds, amino acids, antibodies, carbohydrates as well as amino-functionalized solid surfaces.
In the final chapter, the first documented optical logic gates and combinatorial logic circuits based on complex emulsions are presented. More specifically, the unique reconfigurable and multiresponsive properties of complex emulsions were exploited to realize droplet-based logic gates of varying complexity using different stimuli-responsive surfactants in combination with diverse readout methods. In summary, different designs for multiresponsive, active, and adaptive liquid colloidal systems were presented and investigated, enabling the design of novel transformative chemo-intelligent soft material platforms.
Facing the environmental crisis, new technologies are needed to sustain our society. In this context, this thesis aims to describe the properties and applications of carbon-based sustainable materials. In particular, it reports the synthesis and characterization of a wide set of porous carbonaceous materials with high nitrogen content obtained from nucleobases. These materials are used as cathodes for Li-ion capacitors, and a major focus is put on the cathode preparation, highlighting the oxidation resistance of nucleobase-derived materials. Furthermore, their catalytic properties for acid/base and redox reactions are described, pointing to the role of nitrogen speciation on their surfaces. Finally, these materials are used as supports for highly dispersed nickel loading, activating the materials for carbon dioxide electroreduction.
The urge of light utilization in fabrication of materials is as encouraging as challenging. Steadily increasing energy consumption in accordance with rapid population growth, is requiring a corresponding solution within the same rate of occurrence speed. Therefore, creating, designing and manufacturing materials that can interact with light and in further be applicable as well as disposable in photo-based applications are very much under attention of researchers. In the era of sustainability for renewable energy systems, semiconductor-based photoactive materials have received great attention not only based on solar and/or hydrocarbon fuels generation from solar energy, but also successful stimulation of photocatalytic reactions such as water splitting, pollutant degradation and organic molecule synthesisThe turning point had been reached for water splitting with an electrochemical cell consisting of TiO2-Pt electrode illuminated by UV light as energy source rather than an external voltage, that successfully pursued water photolysis by Fujishima and Honda in 1972. Ever since, there has been a great deal of interest in research of semiconductors (e.g. metal oxide, metal-free organic, noble-metal complex) exhibiting effective band gap for photochemical reactions. In the case of environmental friendliness, toxicity of metal-based semiconductors brings some restrictions in possible applications. Regarding this, very robust and ‘earth-abundant’ organic semiconductor, graphitic carbon nitride has been synthesized and successfully applied in photoinduced applications as novel photocatalyst. Properties such as suitable band gap, low charge carrier recombination and feasibility for scaling up, pave the way of advance combination with other catalysts to gather higher photoactivity based on compatible heterojunction.
This dissertation aims to demonstrate a series of combinations between organic semiconductor g-CN and polymer materials that are forged through photochemistry, either in synthesis or in application. Fabrication and design processes as well as applications performed in accordance to the scope of thesis will be elucidated in detail. In addition to UV light, more attention is placed on visible light as energy source with a vision of more sustainability and better scalability in creation of novel materials and solar energy based applications.
The development and optimization of carbonaceous materials is of great interest for several applications including gas sorption, electrochemical storage and conversion, or heterogeneous catalysis. In this thesis, the exploration and optimization of nitrogen containing carbonaceous materials by direct condensation of smart chosen, molecular precursors will be presented. As suggested with the concept of noble carbons, the choice of a stable, nitrogen-containing precursor will lead to an even more stable, nitrogen doped carbonaceous material with a controlled structure and electronic properties. Molecules fulfilling this requirement are for example nucleobases. The direct condensation of nucleobases leads to highly nitrogen containing carbonaceous materials without any further post or pretreatment. By using salt melt templating, pore structure adjustment is possible without the use of hazardous or toxic reagents and the template can be reused.
Using these simple tools, the synergetic effect of the pore structure and nitrogen content of the materials can be explored. Within this thesis, the influence of the condensation parameters will be correlated to the structure and performance of the materials. First, the influence of the condensation temperature to the porosity and nitrogen content of guanine will be discussed and the exploration of highly CO2 selective structural pores in C1N1 materials will be shown. Further tuning the pore structure of the materials by salt melt templating will be then explored, the potential of the prepared materials as heterogeneous catalysts and their basic catalytic strength will be correlated to their nitrogen content and pore morphology. A similar approach is used to explore the water sorption behavior of uric acid derived carbonaceous materials as potential sorbents for heat transformation applications. Changes in maximum water uptake and hydrophilicity of the prepared materials will be correlated to the nitrogen content and pore architecture. Due to the high thermal stability, porosity, and nitrogen content of ionic liquid derived nitrogen doped carbonaceous materials, a simple impregnation and calcination route can be conducted to obtain copper nano cluster decorated nitrogen-doped carbonaceous materials. The activity as catalyst for the oxygen reduction reaction of the obtained materials will be shown and structure performance relations are discussed.
In conclusion, the versatility of nitrogen doped carbonaceous materials with a nitrogen to carbon ratio of up to one will be shown. The possibility to tune the pore structure as well as the nitrogen content by using a simple procedure including salt melt templating as well as the use of molecular precursors and their effect on the performance will be discussed.
The negative impact of crude oil on the environment has led to a necessary transition toward alternative, renewable, and sustainable resources. In this regard, lignocellulosic biomass (LCB) is a promising renewable and sustainable alternative to crude oil for the production of fine chemicals and fuels in a so-called biorefinery process. LCB is composed of polysaccharides (cellulose and hemicellulose), as well as aromatics (lignin). The development of a sustainable and economically advantageous biorefinery depends on the complete and efficient valorization of all components. Therefore, in the new generation of biorefinery, the so-called biorefinery of type III, the LCB feedstocks are selectively deconstructed and catalytically transformed into platform chemicals. For this purpose, the development of highly stable and efficient catalysts is crucial for progress toward viability in biorefinery. Furthermore, a modern and integrated biorefinery relies on process and reactor design, toward more efficient and cost-effective methodologies that minimize waste. In this context, the usage of continuous flow systems has the potential to provide safe, sustainable, and innovative transformations with simple process integration and scalability for biorefinery schemes.
This thesis addresses three main challenges for future biorefinery: catalyst synthesis, waste feedstock valorization, and usage of continuous flow technology. Firstly, a cheap, scalable, and sustainable approach is presented for the synthesis of an efficient and stable 35 wt.-% Ni catalyst on highly porous nitrogen-doped carbon support (35Ni/NDC) in pellet shape. Initially, the performance of this catalyst was evaluated for the aqueous phase hydrogenation of LCB-derived compounds such as glucose, xylose, and vanillin in continuous flow systems. The 35Ni/NDC catalyst exhibited high catalytic performances in three tested hydrogenation reactions, i.e., sorbitol, xylitol, and 2-methoxy-4-methylphenol with yields of 82 mol%, 62 mol%, and 100 mol% respectively. In addition, the 35Ni/NDC catalyst exhibited remarkable stability over a long time on stream in continuous flow (40 h). Furthermore, the 35Ni/NDC catalyst was combined with commercially available Beta zeolite in a dual–column integrated process for isosorbide production from glucose (yield 83 mol%).
Finally, 35Ni/NDC was applied for the valorization of industrial waste products, namely sodium lignosulfonate (LS) and beech wood sawdust (BWS) in continuous flow systems. The LS depolymerization was conducted combining solvothermal fragmentation of water/alcohol mixtures (i.e.,methanol/water and ethanol/water) with catalytic hydrogenolysis/hydrogenation (SHF). The depolymerization was found to occur thermally in absence of catalyst with a tunable molecular weight according to temperature. Furthermore, the SHF generated an optimized cumulative yield of lignin-derived phenolic monomers of 42 mg gLS-1. Similarly, a solvothermal and reductive catalytic fragmentation (SF-RCF) of BWS was conducted using MeOH and MeTHF as a solvent. In this case, the optimized total lignin-derived phenolic monomers yield was found of 247 mg gKL-1.