TY - THES A1 - Latnikova, Alexandra T1 - Polymeric capsules for self-healing anticorrosion coatings T1 - Polymerische Kapseln für selbstheilende Korrosionsschutzbeschichtungen N2 - The present work is devoted to establishing of a new generation of self-healing anti-corrosion coatings for protection of metals. The concept of self-healing anticorrosion coatings is based on the combination of the passive part, represented by the matrix of conventional coating, and the active part, represented by micron-sized capsules loaded with corrosion inhibitor. Polymers were chosen as the class of compounds most suitable for the capsule preparation. The morphology of capsules made of crosslinked polymers, however, was found to be dependent on the nature of the encapsulated liquid. Therefore, a systematic analysis of the morphology of capsules consisting of a crosslinked polymer and a solvent was performed. Three classes of polymers such as polyurethane, polyurea and polyamide were chosen. Capsules made of these polymers and eight solvents of different polarity were synthesized via interfacial polymerization. It was shown that the morphology of the resulting capsules is specific for every polymer-solvent pair. Formation of capsules with three general types of morphology, such as core-shell, compact and multicompartment, was demonstrated by means of Scanning Electron Microscopy. Compact morphology was assumed to be a result of the specific polymer-solvent interactions and be analogues to the process of swelling. In order to verify the hypothesis, pure polyurethane, polyurea and polyamide were synthesized; their swelling behavior in the solvents used as the encapsulated material was investigated. It was shown that the swelling behavior of the polymers in most cases correlates with the capsules morphology. Different morphologies (compact, core-shell and multicompartment) were therefore attributed to the specific polymer-solvent interactions and discussed in terms of “good” and “poor” solvent. Capsules with core-shell morphology are formed when the encapsulated liquid is a “poor” solvent for the chosen polymer while compact morphologies are formed when the solvent is “good”. Multicompartment morphology is explained by the formation of infinite networks or gelation of crosslinked polymers. If gelation occurs after the phase separation in the system is achieved, core-shell morphology is present. If gelation of the polymer occurs far before crosslinking is accomplished, further condensation of the polymer due to the crosslinking may lead to the formation of porous or multicompartment morphologies. It was concluded that in general, the morphology of capsules consisting of certain polymer-solvent pairs can be predicted on the basis of polymer-solvent behavior. In some cases, the swelling behavior and morphology may not match. The reasons for that are discussed in detail in the thesis. The discussed approach is only capable of predicting capsule morphology for certain polymer-solvent pairs. In practice, the design of the capsules assumes the trial of a great number of polymer-solvent combinations; more complex systems consisting of three, four or even more components are often used. Evaluation of the swelling behavior of each component pair of such systems becomes unreasonable. Therefore, exploitation of the solubility parameter approach was found to be more useful. The latter allows consideration of the properties of each single component instead of the pair of components. In such a manner, the Hansen Solubility Parameter (HSP) approach was used for further analysis. Solubility spheres were constructed for polyurethane, polyurea and polyamide. For this a three-dimensional graph is plotted with dispersion, polar and hydrogen bonding components of solubility parameter, obtained from literature, as the orthogonal axes. The HSP of the solvents are used as the coordinates for the points on the HSP graph. Then a sphere with a certain radius is located on a graph, and the “good” solvents would be located inside the sphere, while the “poor” ones are located outside. Both the location of the sphere center and the sphere radius should be fitted according to the information on polymer swelling behavior in a number of solvents. According to the existing correlation between the capsule morphology and swelling behavior of polymers, the solvents located inside the solubility sphere of a polymer give capsules with compact morphologies. The solvents located outside the solubility sphere of the solvent give either core-shell or multicompartment capsules in combination with the chosen polymer. Once the solubility sphere of a polymer is found, the solubility/swelling behavior is approximated to all possible substances. HSP theory allows therefore prediction of polymer solubility/swelling behavior and consequently the capsule morphology for any given substance with known HSP parameters on the basis of limited data. The latter makes the theory so attractive for application in chemistry and technology, since the choice of the system components is usually performed on the basis of a large number of different parameters that should mutually match. Even slight change of the technology sometimes leads to the necessity to find the analogue of this or that solvent in a sense of solvency but carrying different chemistry. Usage of the HSP approach in this case is indispensable. In the second part of the work examples of the HSP application for the fabrication of capsules with on-demand-morphology are presented. Capsules with compact or core-shell morphology containing corrosion inhibitors were synthesized. Thus, alkoxysilanes possessing long hydrophobic tail, combining passivating and water-repelling properties, were encapsulated in polyurethane shell. The mechanism of action of the active material required core-shell morphology of the capsules. The new hybrid corrosion inhibitor, cerium diethylhexyl phosphate, was encapsulated in polyamide shells in order to facilitate the dispersion of the substance and improve its adhesion to the coating matrix. The encapsulation of commercially available antifouling agents in polyurethane shells was carried out in order to control its release behavior and colloidal stability. Capsules with compact morphology made of polyurea containing the liquid corrosion inhibitor 2-methyl benzothiazole were synthesized in order to improve the colloidal stability of the substance. Capsules with compact morphology allow slower release of the liquid encapsulated material compared to the core-shell ones. If the “in-situ” encapsulation is not possible due to the reaction of the oil-soluble monomer with the encapsulated material, a solution was proposed: loading of the capsules should be performed after monomer deactivation due to the accomplishment of the polymerization reaction. Capsules of desired morphologies should be preformed followed by the loading step. In this way, compact polyurea capsules containing the highly effective but chemically active corrosion inhibitors 8-hydroxyquinoline and benzotriazole were fabricated. All the resulting capsules were successfully introduced into model coatings. The efficiency of the resulting “smart” self-healing anticorrosion coatings on steel and aluminium alloy of the AA-2024 series was evaluated using characterization techniques such as Scanning Vibrating Electron Spectroscopy, Electrochemical Impedance Spectroscopy and salt-spray chamber tests. N2 - In Anlehnung an den Selbstheilungsmechanismus der menschlichen Haut entwickeln wir ein innovatives Verfahren zur Funktionalisierung von Korrosionsschutzbeschichtungen, um auch diese in die Lage zu versetzen Beschädigungen selbstständig „auszuheilen“. Dazu werden winzige Mikro- und Nanobehälter mit aktiven Substanzen (z. B. Korrosionshemmstoffen, Versiegelungsmitteln, Bioziden etc.) befüllt und anschließend in eine Korrosionsschutzbeschichtung eingebettet. Kommt es nun im Zeitablauf zu korrosionsauslösenden Beschädigungen der Schutzbeschichtung (z. B. durch Kratzer oder Risse) werden an der Defektstelle die eingebetteten Behälter zerstört und aktiv wirkende Gegensubstanzen freigesetzt. Dadurch wird die verletzte Stelle sofort wieder verschlossen und die Korrosionsgefahr eliminiert. Der entscheidende Vorteil derart funktionalisierter Schutzbeschichtungen ist ihre aktive Rückkopplung mit dem Korrosionsauslöser: Die aktive Schutzsubstanz wird nur an der Defektstelle und nur in der zur Korrosionsvermeidung erforderlichen Menge freigegeben. Somit werden eine länger anhaltende Wirkdauer sowie eine deutlich höhere Nachhaltigkeit der Beschichtungen ermöglicht. Dieses „intelligente Verhalten“ der neuen aktiven Korrosionsschutzbeschichtungen ist nur dank ihrer innovativen Mikrostruktur möglich. Die winzigen Mikro- und Nanobehälter beinhalten nicht nur aktive Substanzen in ihrem Inneren sondern besitzen auch eine intelligent konstruierte Hüllenstruktur, deren Durchlässigkeit sich je nach Art des Korrosionsauslösers ändert. Wird die eingekapselte aktive Substanz freigesetzt, fängt diese sofort an gegen die korrosionsverursachenden Einflüsse zu wirken. Ist die Gefahr beseitigt verringert sich die Durchlässigkeit der Behälterhülle wieder. Diese bedingte Reversibilität zwischen geschlossenem und geöffnetem Zustand des Behälters sorgt für einen sehr sparsamen Verbrauch der aktiven Substanz und für die stark verbesserte Schutzwirkung darauf basierender Antikorrosionsbeschichtungen. Diese Arbeit befasst sich mit dem Aufbau polymerer Kern-Schale-Mikrokapseln, die entsprechende Korrosionsinhibitoren und Biocide enthalten. Der Morphologie wird für zahlreiche Lösungsmittel und Polymere mit Hilfe der Hansen-Löslichkeitsparameter in guter Übereinstimmung mit elektronenmikroskopischen Experimenten beschrieben. Die Wirkungsweise in technischen Beschichtungen wird quantifiziert anhand von elektrochemischer Impedanzspektroskopie, Rastervibrationssondenmessungen und industrienahen Testverfahren. KW - Korrosion KW - Selbstheilende Beschichtungen KW - Einkapselung KW - Morphologie von Kapseln KW - corrosion KW - self-healing coatings KW - encapsulation KW - capsule morphology Y1 - 2012 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:517-opus-60432 ER - TY - THES A1 - Borisova, Dimitriya T1 - Feedback active coatings based on mesoporous silica containers T1 - Rückkopplungsaktive Beschichtungen basierend auf mesoporösen Silika-Behältern N2 - Metalle werden oft während ihrer Anwendung korrosiven Bedingungen ausgesetzt, was ihre Alterungsbeständigkeit reduziert. Deswegen werden korrosionsanfällige Metalle, wie Aluminiumlegierungen mit Schutzbeschichtungen versehen, um den Korrosionsprozess aktiv oder passiv zu verhindern. Die klassischen Schutzbeschichtungen funktionieren als physikalische Barriere zwischen Metall und korrosiver Umgebung und bieten einen passiven Korrosionsschutz nur, wenn sie unbeschädigt sind. Im Gegensatz dazu kann die Korrosion auch im Fall einer Beschädigung mittels aktiver Schutzbeschichtungen gehemmt werden. Chromathaltige Beschichtungen bieten heutzutage den besten aktiven Korrosionsschutz für Aluminiumlegierungen. Aufgrund ihrer Giftigkeit wurden diese weltweit verboten und müssen durch neue umweltfreundliche Schutzbeschichtungen ersetzt werden. Ein potentieller Ersatz sind Schutzbeschichtungen mit integrierten Nano- und Mikrobehältern, die mit ungiftigem Inhibitor gefüllt sind. In dieser Arbeit werden die Entwicklung und Optimierung solcher aktiver Schutzbeschichtungen für die industriell wichtige Aluminiumlegierung AA2024-T3 dargestellt Mesoporöse Silika-Behälter wurden mit dem ungiftigen Inhibitor (2-Mercaptobenzothiazol) beladen und dann in die Matrix anorganischer (SiOx/ZrOx) oder organischer (wasserbasiert) Schichten dispergiert. Zwei Sorten von Silika-Behältern mit unterschiedlichen Größen (d ≈ 80 and 700 nm) wurden verwendet. Diese haben eine große spezifische Oberfläche (≈ 1000 m² g-1), eine enge Porengrößenverteilung mit mittlerer Porenweite ≈ 3 nm und ein großes Porenvolumen (≈ 1 mL g-1). Dank dieser Eigenschaften können große Inhibitormengen im Behälterinneren adsorbiert und gehalten werden. Die Inhibitormoleküle werden bei korrosionsbedingter Erhöhung des pH-Wertes gelöst und freigegeben. Die Konzentration, Position und Größe der integrierten Behälter wurden variiert um die besten Bedingungen für einen optimalen Korrosionsschutz zu bestimmen. Es wurde festgestellt, dass eine gute Korrosionsschutzleistung durch einen Kompromiss zwischen ausreichender Inhibitormenge und guten Barriereeigenschaften hervorgerufen wird. Diese Studie erweitert das Wissen über die wichtigsten Faktoren, die den Korrosionsschutz beeinflussen. Somit wurde die Entwicklung effizienter, aktiver Schutzbeschichtungen ermöglicht, die auf mit Inhibitor beladenen Behältern basieren. N2 - Metals are often used in environments that are conducive to corrosion, which leads to a reduction in their mechanical properties and durability. Coatings are applied to corrosion-prone metals such as aluminum alloys to inhibit the destructive surface process of corrosion in a passive or active way. Standard anticorrosive coatings function as a physical barrier between the material and the corrosive environment and provide passive protection only when intact. In contrast, active protection prevents or slows down corrosion even when the main barrier is damaged. The most effective industrially used active corrosion inhibition for aluminum alloys is provided by chromate conversion coatings. However, their toxicity and worldwide restriction provoke an urgent need for finding environmentally friendly corrosion preventing systems. A promising approach to replace the toxic chromate coatings is to embed particles containing nontoxic inhibitor in a passive coating matrix. This work presents the development and optimization of effective anticorrosive coatings for the industrially important aluminum alloy, AA2024-T3 using this approach. The protective coatings were prepared by dispersing mesoporous silica containers, loaded with the nontoxic corrosion inhibitor 2-mercaptobenzothiazole, in a passive sol-gel (SiOx/ZrOx) or organic water-based layer. Two types of porous silica containers with different sizes (d ≈ 80 and 700 nm, respectively) were investigated. The studied robust containers exhibit high surface area (≈ 1000 m² g-1), narrow pore size distribution (dpore ≈ 3 nm) and large pore volume (≈ 1 mL g-1) as determined by N2 sorption measurements. These properties favored the subsequent adsorption and storage of a relatively large amount of inhibitor as well as its release in response to pH changes induced by the corrosion process. The concentration, position and size of the embedded containers were varied to ascertain the optimum conditions for overall anticorrosion performance. Attaining high anticorrosion efficiency was found to require a compromise between delivering an optimal amount of corrosion inhibitor and preserving the coating barrier properties. This study broadens the knowledge about the main factors influencing the coating anticorrosion efficiency and assists the development of optimum active anticorrosive coatings doped with inhibitor loaded containers. KW - Korrosion KW - Beschichtungen KW - Aluminiumlegierung KW - Silika KW - Nanopartikel KW - mesoporös KW - corrosion KW - coating KW - aluminum alloy KW - silica nanoparticles KW - mesoporous Y1 - 2012 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:517-opus-63505 ER -