TY - THES A1 - Saatchi, Mersa T1 - Study on manufacturing of multifunctional bilayer systems N2 - Layered structures are ubiquitous in nature and industrial products, in which individual layers could have different mechanical/thermal properties and functions independently contributing to the performance of the whole layered structure for their relevant application. Tuning each layer affects the performance of the whole layered system. Pores are utilized in various disciplines, where low density, but large surfaces are demanded. Besides, open and interconnected pores would act as a transferring channel for guest chemical molecules. The shape of pores influences compression behavior of the material. Moreover, introducing pores decreases the density and subsequently the mechanical strength. To maintain defined mechanical strength under various stress, porous structure can be reinforced by adding reinforcement agent such as fiber, filler or layered structure to bear the mechanical stress on demanded application. In this context, this thesis aimed to generate new functions in bilayer systems by combining layers having different moduli and/or porosity, and to develop suitable processing techniques to access these structures. Manufacturing processes of layered structures employ often organic solvents mostly causing environmental pollution. In this regard, the studied bilayer structures here were manufactured by processes free of organic solvents. In this thesis, three bilayer systems were studied to answer the individual questions. First, while various methods of introducing pores in melt-phase are reported for one-layer constructs with simple geometry, can such methods be applied to a bilayer structure, giving two porous layers? This was addressed with Bilayer System 1. Two porous layers were obtained from melt-blending of two different polyurethanes (PU) and polyvinyl alcohol (PVA) in a co-continuous phase followed by sequential injection molding and leaching the PVA phase in deionized water. A porosity of 50 ± 5% with a high interconnectivity was obtained, in which the pore sizes in both layers ranged from 1 µm to 100 µm with an average of 22 µm in both layers. The obtained pores were tailored by applying an annealing treatment at relevant high temperatures of 110 °C and 130 °C, which allowed the porosity to be kept constant. The disadvantage of this system is that a maximum of 50% porosity could be reached and removal of leaching material in the weld line section of both layers is not guaranteed. Such a construct serves as a model for bilayer porous structure for determining structure-property relationships with respect to the pore size, porosity and mechanical properties of each layer. This fabrication method is also applicable to complex geometries by designing a relevant mold for injection molding. Secondly, utilizing scCO2 foaming process at elevated temperature and pressure is considered as a green manufacturing process. Employing this method as a post-treatment can alter the history orientation of polymer chains created by previous fabrication methods. Can a bilayer structure be fabricated by a combination of sequential injection molding and scCO2 foaming process, in which a porous layer is supported by a compact layer? Such a construct (Bilayer System 2) was generated by sequential injection molding of a PCL (Tm ≈ 58 °C) layer and a PLLA (Tg ≈ 58 °C) layer. Soaking this structure in the autoclave with scCO2 at T = 45 °C and P = 100 bar led to the selective foaming of PCL with a porosity of 80%, while the PLA layer was kept compact. The scCO2 autoclave led to the formation of a porous core and skin layer of the PCL, however, the degree of crystallinity of PLLA layer increased from 0 to 50% at the defined temperature and pressure. The microcellular structure of PCL as well as the degree of crystallinity of PLLA were controlled by increasing soaking time. Thirdly, wrinkles on surfaces in micro/nano scale alter the properties, which are surface-related. Wrinkles are formed on a surface of a bilayer structure having a compliant substrate and a stiff thin film. However, the reported wrinkles were not reversible. Moreover, dynamic wrinkles in nano and micro scale have numerous examples in nature such as gecko foot hair offering reversible adhesion and an ability of lotus leaves for self-cleaning altering hydrophobicity of the surface. It was envisioned to imitate this biomimetic function on the bilayer structure, where self-assembly on/off patterns would be realized on the surface of this construct. In summary, developing layered constructs having different properties/functions in the individual layer or exhibiting a new function as the consequence of layered structure can give novel insight for designing layered constructs in various disciplines such as packaging and transport industry, aerospace industry and health technology. N2 - Schichtstrukturen sind in der Natur und in Industrieprodukten allgegenwärtig, wobei die einzelnen Schichten unterschiedliche mechanische/thermische Eigenschaften und Funktionen haben können, die unabhängig voneinander zur Leistungsfähigkeit der gesamten Schichtstruktur für die jeweilige Anwendung beitragen. Die individuelle Abstimmung jeder einzelnen Schicht wirkt sich auf die Leistungsfähigkeit des gesamten Schichtsystems aus. Poren werden in verschiedenen Bereichen eingesetzt, in denen eine geringe Dichte, aber eine große Oberfläche erforderlich ist. Außerdem können offene und miteinander verbundene Poren als Übertragungskanal für chemische Gast-Moleküle dienen. Die Form der Poren beeinflusst das Kompressionsverhalten des Materials. In diesem Zusammenhang zielte diese Arbeit darauf ab, neue Funktionen in zweischichtigen Systemen durch die Kombination von Schichten mit unterschiedlichen Modulen und/oder Porosität zu erzeugen und geeignete Verarbeitungstechniken zu entwickeln, um diese Strukturen zu erreichen. Bei der Herstellung von Schichtstrukturen werden häufig organische Lösungsmittel verwendet, die meist eine Umweltbelastung darstellen. Daher wurden die hier untersuchten Doppelschichtstrukturen mit Verfahren hergestellt, die frei von organischen Lösungsmitteln sind. In dieser Arbeit wurden drei Doppelschichtsysteme untersucht, um die einzelnen Fragen zu beantworten. Erstens: Während verschiedene Methoden zur Einführung von Poren in der Schmelzphase für einschichtige Konstruktionen mit einfacher Geometrie bekannt sind, stellt sich die Frage, ob solche Methoden sich auf eine zweischichtige Struktur anwenden lassen und somit zwei unterschiedlich poröse Schichten ergibt? Dies wurde mit dem Zweischichtsystem 1 untersucht. Zwei poröse Schichten wurden durch das Mischen in der Schmelze von zwei verschiedenen Polyurethanen (PU) und Polyvinylalkohol (PVA) in einer co-kontinuierlichen Phase erhalten. Es folgte sequentielles Spritzgießen und das Entfernen der PVA-Phase durch „Leaching“ in entionisiertem Wasser. Es wurde eine Porosität von 50 ± 5 % mit einer hohen Interkonnektivität erzielt, wobei die Porengrößen in beiden Schichten zwischen 1 µm und 100 µm lagen, mit einem Durchschnittswert von 22 µm in beiden Schichten. Diese Herstellungsmethode ist auch auf komplexe Geometrien anwendbar, es muss lediglich eine entsprechende Form für das Spritzgießen entworfen werden. Zweitens: die Verwendung des scCO2-Schäumungsverfahrens bei erhöhter Temperatur und erhöhtem Druck wird als umweltfreundlicher Herstellungsprozess betrachtet. Durch den Einsatz dieser Methode als Nachbehandlung kann die Historie der Ausrichtung der Polymerketten, die durch frühere Herstellungsmethoden entstanden ist, verändert werden. Kann eine zweischichtige Struktur durch eine Kombination aus sequentiellem Spritzgießen und scCO2-Schäumverfahren hergestellt werden, bei der eine poröse Schicht von einer kompakten Schicht getragen wird? Ein solches Konstrukt (Bilayer System 2) wurde durch sequentielles Spritzgießen einer PCL-Schicht (Tm ≈ 58 °C) und einer PLLA-Schicht (Tg ≈ 58 °C) erzeugt. Das Einweichen dieser Struktur in scCO2 im Autoklaven bei T = 45 °C und P = 100 bar führte zum selektiven Aufschäumen von PCL mit einer Porosität von 80%, während die PLA-Schicht unverschäumt blieb. Die Behandlung im scCO2-Autoklav führte zur Bildung einer porösen Kern- und Hautschicht des PCL, während der Kristallinitätsgrad der PLLA-Schicht bei der definierten Temperatur und dem definierten Druck von 0 auf 50 % anstieg. Die mikrozelluläre Struktur von PCL sowie der Kristallinitätsgrad von PLLA wurden durch die Erhöhung der Einweichzeit gesteuert. Drittens verändern Falten auf Oberflächen im Mikro-/Nanomaßstab die Eigenschaften, die mit der Oberfläche zusammenhängen. Falten bilden sich auf der Oberfläche einer zweischichtigen Struktur mit einem nachgiebigen Substrat und einem steifen dünnen Film. Die Falten waren jedoch nicht reversibel. Darüber hinaus gibt es in der Natur zahlreiche Beispiele für dynamische Falten im Nano- und Mikromaßstab, wie z. B. Gecko-Fußhaare, die eine reversible Adhäsion ermöglichen, und die Fähigkeit von Lotusblättern, sich selbst zu reinigen, indem sie die Hydrophobizität der Oberfläche verändern. Diese biomimetische Funktion sollte auf der Doppelschichtstruktur nachgeahmt werden, wobei auf der Oberfläche dieses Konstrukts selbstorganisierende On/Off-Muster realisiert werden sollten. Zusammenfassend kann gesagt werden, dass die Entwicklung geschichteter Konstrukte mit unterschiedlichen Eigenschaften/Funktionen in den einzelnen Schichten oder mit einer neuen Funktion als Folge der geschichteten Struktur neue Erkenntnisse für den Entwurf geschichteter Konstrukte in verschiedenen Disziplinen wie der Verpackungs- und Transportindustrie, der Luft- und Raumfahrtindustrie und der Gesundheitstechnologie liefern kann. T2 - Studie zur Herstellung multifunktionaler Doppelschichtsysteme KW - bilayer system KW - biomaterials KW - wrinkles KW - polymer KW - injection molding KW - Doppelschichtstruktur KW - Biomaterialien KW - poröse Struktur KW - Falten KW - Spritzgießen Y1 - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:517-opus4-601968 ER - TY - JOUR A1 - Liu, Yue A1 - Gould, Oliver E. C. A1 - Rudolph, Tobias A1 - Fang, Liang A1 - Kratz, Karl A1 - Lendlein, Andreas T1 - Polymeric microcuboids programmable for temperature-memory JF - Macromolecular materials and engineering N2 - Microobjects with programmable mechanical functionality are highly desirable for the creation of flexible electronics, sensors, and microfluidic systems, where fabrication/programming and quantification methods are required to fully control and implement dynamic physical behavior. Here, programmable microcuboids with defined geometries are prepared by a template-based method from crosslinked poly[ethylene-co-(vinyl acetate)] elastomers. These microobjects could be programmed to exhibit a temperature-memory effect or a shape-memory polymer actuation capability. Switching temperaturesT(sw)during shape recovery of 55 +/- 2, 68 +/- 2, 80 +/- 2, and 86 +/- 2 degrees C are achieved by tuning programming temperatures to 55, 70, 85, and 100 degrees C, respectively. Actuation is achieved with a reversible strain of 2.9 +/- 0.2% to 6.7 +/- 0.1%, whereby greater compression ratios and higher separation temperatures induce a more pronounced actuation. Micro-geometry change is quantified using optical microscopy and atomic force microscopy. The realization and quantification of microparticles, capable of a tunable temperature responsive shape-change or reversible actuation, represent a key development in the creation of soft microscale devices for drug delivery or microrobotics. KW - actuation KW - atomic force microscopy KW - biomaterials KW - microparticles KW - shape-memory polymers Y1 - 2020 U6 - https://doi.org/10.1002/mame.202000333 SN - 1438-7492 SN - 1439-2054 VL - 305 IS - 10 PB - Wiley-VCH CY - Weinheim ER - TY - JOUR A1 - Braune, Steffen A1 - Latour, Robert A. A1 - Reinthaler, Markus A1 - Landmesser, Ulf A1 - Lendlein, Andreas A1 - Jung, Friedrich T1 - In Vitro Thrombogenicity Testing of Biomaterials JF - Advanced healthcare materials N2 - The short- and long-term thrombogenicity of implant materials is still unpredictable, which is a significant challenge for the treatment of cardiovascular diseases. A knowledge-based approach for implementing biofunctions in materials requires a detailed understanding of the medical device in the biological system. In particular, the interplay between material and blood components/cells as well as standardized and commonly acknowledged in vitro test methods allowing a reproducible categorization of the material thrombogenicity requires further attention. Here, the status of in vitro thrombogenicity testing methods for biomaterials is reviewed, particularly taking in view the preparation of test materials and references, the selection and characterization of donors and blood samples, the prerequisites for reproducible approaches and applied test systems. Recent joint approaches in finding common standards for a reproducible testing are summarized and perspectives for a more disease oriented in vitro thrombogenicity testing are discussed. KW - biomaterials KW - blood tests KW - implants KW - in vitro KW - thrombogenicity Y1 - 2019 U6 - https://doi.org/10.1002/adhm.201900527 SN - 2192-2640 SN - 2192-2659 VL - 8 IS - 21 PB - Wiley CY - Hoboken ER - TY - JOUR A1 - Hardy, John G. A1 - Bertin, Annabelle A1 - Torres-Rendon, Jose Guillermo A1 - Leal-Egana, Aldo A1 - Humenik, Martin A1 - Bauer, Felix A1 - Walther, Andreas A1 - Cölfen, Helmut A1 - Schlaad, Helmut A1 - Scheibel, Thomas R. T1 - Facile photochemical modification of silk protein-based biomaterials JF - Macromolecular bioscience N2 - Silk protein-based materials show promise for application as biomaterials for tissue engineering. The simple and rapid photochemical modification of silk protein-based materials composed of either Bombyx mori silkworm silk or engineered spider silk proteins (eADF4(C16)) is reported. Radicals formed on the silk-based materials initiate the polymerization of monomers (acrylic acid, methacrylic acid, or allylamine) which functionalize the surface of the silk materials with poly(acrylic acid) (PAA), poly(methacrylic acid) (PMAA), or poly(allylamine) (PAAm). To demonstrate potential applications of this type of modification, the polymer-modified silks are mineralized. The PAA- and PMAA-functionalized silks are mineralized with calcium carbonate, whereas the PAAm-functionalized silks are mineralized with silica, both of which provide a coating on the materials that may be useful for bone tissue engineering, which will be the subject of future investigations. KW - biomaterials KW - chemical modification KW - photochemistry KW - silkworm silk KW - spider silk Y1 - 2018 U6 - https://doi.org/10.1002/mabi.201800216 SN - 1616-5187 SN - 1616-5195 VL - 18 IS - 11 PB - Wiley-VCH CY - Weinheim ER - TY - GEN A1 - Schneider, Matthias A1 - Günter, Christina A1 - Taubert, Andreas T1 - Co-deposition of a hydrogel/calcium phosphate hybrid layer on 3D printed poly(lactic acid) scaffolds via dip coating BT - Towards automated biomaterials fabrication T2 - Postprints der Universität Potsdam : Mathematisch-Naturwissenschaftliche Reihe N2 - The article describes the surface modification of 3D printed poly(lactic acid) (PLA) scaffolds with calcium phosphate (CP)/gelatin and CP/chitosan hybrid coating layers. The presence of gelatin or chitosan significantly enhances CP co-deposition and adhesion of the mineral layer on the PLA scaffolds. The hydrogel/CP coating layers are fairly thick and the mineral is a mixture of brushite, octacalcium phosphate, and hydroxyapatite. Mineral formation is uniform throughout the printed architectures and all steps (printing, hydrogel deposition, and mineralization) are in principle amenable to automatization. Overall, the process reported here therefore has a high application potential for the controlled synthesis of biomimetic coatings on polymeric biomaterials. T3 - Zweitveröffentlichungen der Universität Potsdam : Mathematisch-Naturwissenschaftliche Reihe - 1057 KW - 3D printing KW - dip-coating KW - poly(lactic acid) KW - PLA KW - calcium phosphate KW - gelatin KW - chitosan KW - hydrogel KW - calcium phosphate hybrid material KW - biomaterials Y1 - 2020 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:517-opus4-474427 SN - 1866-8372 IS - 1057 ER - TY - JOUR A1 - Schneider, Matthias A1 - Günter, Christina A1 - Taubert, Andreas T1 - Co-deposition of a hydrogel/calcium phosphate hybrid layer on 3D printed poly(lactic acid) scaffolds via dip coating BT - Towards Automated Biomaterials Fabrication JF - Polymers N2 - The article describes the surface modification of 3D printed poly(lactic acid) (PLA) scaffolds with calcium phosphate (CP)/gelatin and CP/chitosan hybrid coating layers. The presence of gelatin or chitosan significantly enhances CP co-deposition and adhesion of the mineral layer on the PLA scaffolds. The hydrogel/CP coating layers are fairly thick and the mineral is a mixture of brushite, octacalcium phosphate, and hydroxyapatite. Mineral formation is uniform throughout the printed architectures and all steps (printing, hydrogel deposition, and mineralization) are in principle amenable to automatization. Overall, the process reported here therefore has a high application potential for the controlled synthesis of biomimetic coatings on polymeric biomaterials. KW - 3D printing KW - dip-coating KW - poly(lactic acid) KW - PLA KW - calcium phosphate KW - gelatin KW - chitosan KW - hydrogel KW - calcium phosphate hybrid material KW - biomaterials Y1 - 2018 U6 - https://doi.org/10.3390/polym10030275 SN - 2073-4360 VL - 10 IS - 3 PB - MDPI CY - Basel ER - TY - GEN A1 - Hardy, John G. A1 - Torres-Rendon, Jose Guillermo A1 - Leal-Egaña, Aldo A1 - Walther, Andreas A1 - Schlaad, Helmut A1 - Cölfen, Helmut A1 - Scheibel, Thomas R. T1 - Biomineralization of engineered spider silk protein-based composite materials for bone tissue engineering N2 - Materials based on biodegradable polyesters, such as poly(butylene terephthalate) (PBT) or poly(butylene terephthalate-co-poly(alkylene glycol) terephthalate) (PBTAT), have potential application as pro-regenerative scaffolds for bone tissue engineering. Herein, the preparation of films composed of PBT or PBTAT and an engineered spider silk protein, (eADF4(C16)), that displays multiple carboxylic acid moieties capable of binding calcium ions and facilitating their biomineralization with calcium carbonate or calcium phosphate is reported. Human mesenchymal stem cells cultured on films mineralized with calcium phosphate show enhanced levels of alkaline phosphatase activity suggesting that such composites have potential use for bone tissue engineering. T3 - Zweitveröffentlichungen der Universität Potsdam : Mathematisch-Naturwissenschaftliche Reihe - 359 KW - spider silk KW - recombinant protein KW - biodegradable polymers KW - biomaterials KW - biomineralization KW - bone tissue engineering Y1 - 2017 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:517-opus4-400519 ER - TY - JOUR A1 - Braune, Steffen A1 - Gross, M. A1 - Walter, M. A1 - Zhou, Shengqiang A1 - Dietze, Siegfried A1 - Rutschow, S. A1 - Lendlein, Andreas A1 - Tschoepe, C. A1 - Jung, Friedrich T1 - Adhesion and activation of platelets from subjects with coronary artery disease and apparently healthy individuals on biomaterials JF - Journal of biomedical materials research : an official journal of the Society for Biomaterials, the Japanese Society for Biomaterials; the Australian Society for Biomaterials N2 - On the basis of the clinical studies in patients with coronary artery disease (CAD) presenting an increased percentage of activated platelets, we hypothesized that hemocompatibility testing utilizing platelets from healthy individuals may result in an underestimation of the materials' thrombogenicity. Therefore, we investigated the interaction of polymer-based biomaterials with platelets from CAD patients in comparison to platelets from apparently healthy individuals. In vitro static thrombogenicity tests revealed that adherent platelet densities and total platelet covered areas were significantly increased for the low (polydimethylsiloxane, PDMS) and medium (Collagen) thrombogenic surfaces in the CAD group compared to the healthy subjects group. The area per single platelet—indicating the spreading and activation of the platelets—was markedly increased on PDMS treated with PRP from CAD subjects. This could not be observed for collagen or polytetrafluoroethylene (PTFE). For the latter material, platelet adhesion and surface coverage did not differ between the two groups. Irrespective of the substrate, the variability of these parameters was increased for CAD patients compared to healthy subjects. This indicates a higher reactivity of platelets from CAD patients compared to the healthy individuals. Our results revealed, for the first time, that utilizing platelets from apparently healthy donors bears the risk of underestimating the thrombogenicity of polymer-based biomaterials. KW - platelets KW - biomaterials KW - hemocompatibility KW - cardiovascular disease KW - cardiovascular implant Y1 - 2016 U6 - https://doi.org/10.1002/jbm.b.33366 SN - 1552-4973 SN - 1552-4981 VL - 104 SP - 210 EP - 217 PB - Wiley-Blackwell CY - Hoboken ER - TY - JOUR A1 - Hardy, John G. A1 - Torres-Rendon, Jose Guillermo A1 - Leal-Egana, Aldo A1 - Walther, Andreas A1 - Schlaad, Helmut A1 - Coelfen, Helmut A1 - Scheibel, Thomas R. T1 - Biomineralization of Engineered Spider Silk Protein-Based Composite Materials for Bone Tissue Engineering JF - Materials N2 - Materials based on biodegradable polyesters, such as poly(butylene terephthalate) (PBT) or poly(butylene terephthalate-co-poly(alkylene glycol) terephthalate) (PBTAT), have potential application as pro-regenerative scaffolds for bone tissue engineering. Herein, the preparation of films composed of PBT or PBTAT and an engineered spider silk protein, (eADF4(C16)), that displays multiple carboxylic acid moieties capable of binding calcium ions and facilitating their biomineralization with calcium carbonate or calcium phosphate is reported. Human mesenchymal stem cells cultured on films mineralized with calcium phosphate show enhanced levels of alkaline phosphatase activity suggesting that such composites have potential use for bone tissue engineering. KW - spider silk KW - recombinant protein KW - biodegradable polymers KW - biomaterials KW - biomineralization KW - bone tissue engineering Y1 - 2016 U6 - https://doi.org/10.3390/ma9070560 SN - 1996-1944 VL - 9 SP - 93 EP - 108 PB - MDPI CY - Basel ER - TY - JOUR A1 - Thielke, Michael W. A1 - Secker, Christian A1 - Schlaad, Helmut A1 - Theato, Patrick T1 - Electrospinning of Crystallizable Polypeptoid Fibers JF - Macromolecular rapid communications N2 - A unique fabrication process of low molar mass, crystalline polypeptoid fibers is described. Thermoresponsive fiber mats are prepared by electrospinning a homogeneous blend of semicrystalline poly(N-(n-propyl) glycine) (PPGly; 4.1 kDa) with high molar mass poly(ethylene oxide) (PEO). Annealing of these fibers at approximate to 100 degrees C selectively removes the PEO and produces stable crystalline fiber mats of pure PPGly, which are insoluble in aqueous solution but can be redissolved in methanol or ethanol. The formation of water-stable polypeptoid fiber mats is an important step toward their utilization in biomedical applications such as tissue engineering or wound dressing. KW - biomaterials KW - crystallization KW - electrospinning KW - polypeptoids KW - thermoresponsive Y1 - 2016 U6 - https://doi.org/10.1002/marc.201500502 SN - 1022-1336 SN - 1521-3927 VL - 37 SP - 100 EP - 104 PB - Wiley-VCH CY - Weinheim ER -