TY - JOUR A1 - Mishurova, Tatiana A1 - Stegemann, Robert A1 - Lyamkin, Viktor A1 - Cabeza, Sandra A1 - Evsevleev, Sergei A1 - Pelkner, Matthias A1 - Bruno, Giovanni T1 - Subsurface and bulk residual stress analysis of S235JRC+C Steel TIG weld by diffraction and magnetic stray field measurements JF - Experimental mechanics : an international journal of the Society for Experimental Mechanics N2 - Background Due to physical coupling between mechanical stress and magnetization in ferromagnetic materials, it is assumed in the literature that the distribution of the magnetic stray field corresponds to the internal (residual) stress of the specimen. The correlation is, however, not trivial, since the magnetic stray field is also influenced by the microstructure and the geometry of component. The understanding of the correlation between residual stress and magnetic stray field could help to evaluate the integrity of welded components. Objective This study aims at understanding the possible correlation of subsurface and bulk residual stress with magnetic stray field in a low carbon steel weld. Methods The residual stress was determined by synchrotron X-ray diffraction (SXRD, subsurface region) and by neutron diffraction (ND, bulk region). SXRD possesses a higher spatial resolution than ND. Magnetic stray fields were mapped by utilizing high-spatial-resolution giant magneto resistance (GMR) sensors. Results The subsurface residual stress overall correlates better with the magnetic stray field distribution than the bulk stress. This correlation is especially visible in the regions outside the heat affected zone, where the influence of the microstructural features is less pronounced but steep residual stress gradients are present. Conclusions It was demonstrated that the localized stray field sources without any obvious microstructural variations are associated with steep stress gradients. The good correlation between subsurface residual stress and magnetic signal indicates that the source of the magnetic stray fields is to be found in the range of the penetration depth of the SXRD measurements. KW - residual stress KW - magnetic stray field KW - synchrotron X-ray diffraction KW - neutron diffraction KW - TIG-welding Y1 - 2022 U6 - https://doi.org/10.1007/s11340-022-00841-x SN - 0014-4851 SN - 1741-2765 VL - 62 IS - 6 SP - 1017 EP - 1025 PB - Springer CY - New York ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Artzt, Katia A1 - Haubrich, Jan A1 - Requena, Guillermo A1 - Bruno, Giovanni T1 - Exploring the correlation between subsurface residual stresses and manufacturing parameters in laser powder bed fused Ti-6Al-4V JF - Metals N2 - Subsurface residual stresses (RS) were investigated in Ti-6Al-4V cuboid samples by means of X-ray synchrotron diffraction. The samples were manufactured by laser powder bed fusion (LPBF) applying different processing parameters, not commonly considered in open literature, in order to assess their influence on RS state. While investigating the effect of process parameters used for the calculation of volumetric energy density (such as laser velocity, laser power and hatch distance), we observed that an increase of energy density led to a decrease of RS, although not to the same extent for every parameter variation. Additionally, the effect of support structure, sample roughness and LPBF machine effects potentially coming from Ar flow were studied. We observed no influence of support structure on subsurface RS while the orientation with respect to Ar flow showed to have an impact on RS. We conclude recommending monitoring such parameters to improve part reliability and reproducibility. KW - residual stress KW - synchrotron X-ray diffraction KW - additive manufacturing KW - Ti-6Al-4V Y1 - 2019 U6 - https://doi.org/10.3390/met9020261 SN - 2075-4701 VL - 9 IS - 2 PB - MDPI CY - Basel ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Cabeza, Sandra A1 - Artzt, Katia A1 - Haubrich, Jan A1 - Klaus, Manuela A1 - Genzel, Christoph A1 - Requena, Guillermo A1 - Bruno, Giovanni T1 - An Assessment of Subsurface Residual Stress Analysis in SLM Ti-6Al-4V JF - Materials N2 - Ti-6Al-4V bridges were additively fabricated by selective laser melting (SLM) under different scanning speed conditions, to compare the effect of process energy density on the residual stress state. Subsurface lattice strain characterization was conducted by means of synchrotron diffraction in energy dispersive mode. High tensile strain gradients were found at the frontal surface for samples in an as-built condition. The geometry of the samples promotes increasing strains towards the pillar of the bridges. We observed that the higher the laser energy density during fabrication, the lower the lattice strains. A relief of lattice strains takes place after heat treatment. KW - selective laser melting KW - additive manufacturing KW - heat treatment KW - Ti-6Al-4V KW - synchrotron X-ray diffraction KW - residual stress Y1 - 2017 U6 - https://doi.org/10.3390/ma10040348 SN - 1996-1944 VL - 10 PB - MDPI CY - Basel ER -