TY - JOUR A1 - Sauter, Tilman A1 - Kratz, Karl A1 - Farhan, Muhammad A1 - Heuchel, Matthias A1 - Lendlein, Andreas T1 - Design and fabrication of fiber mesh actuators JF - Applied materials today N2 - Soft actuator performance can be tuned by chemistry or mechanical manipulation, but this adjustability is limited especially in view of their growing technological relevance. Inspired from textile engineering, we designed and fabricated fiber mesh actuators and introduced new features like anisotropic behavior and soft-tissue like elastic deformability. Design criteria for the meshes are the formation of fiber bundles, the angle between fiber bundles in different stacked layers and covalent crosslinks forming within and between fibers at their interfacial contact areas. Through crosslinking the interfiber bond strength increased from a bond transmitting neither axial nor rotational loads (pin joint) to a bond strength capable of both (welded joint). For non-linear elastic stiffening, stacked fiber bundles with four embracing fibers were created forming microstructural rhombus shapes. Loading the rhombus diagonally allowed generation of “soft tissue”-like mechanics. By adjustment of stacking angles, the point of strong increase in stress is tuned. While the highest stresses are observed in aligned and crosslinked fiber mats along the direction of the fiber, the strongest shape-memory actuation behavior is found in randomly oriented fiber mats. Fiber mesh actuators controlled by temperature are of high significance as soft robot skins and as for active patches supporting tissue regeneration. Y1 - 2022 U6 - https://doi.org/10.1016/j.apmt.2022.101562 SN - 2352-9407 VL - 29 PB - Elsevier CY - Amsterdam ER - TY - JOUR A1 - Farhan, Muhammad A1 - Behl, Marc A1 - Kratz, Karl A1 - Lendlein, Andreas T1 - Origami hand for soft robotics driven by thermally controlled polymeric fiber actuators JF - MRS communications / a publication of the Materials Research Society N2 - Active fibers can serve as artificial muscles in robotics or components of smart textiles. Here, we present an origami hand robot, where single fibers control the reversible movement of the fingers. A recovery/contracting force of 0.2 N with a work capacity of 0.175 kJ kg(-1) was observed in crosslinked poly[ethylene-co-(vinyl acetate)] (cPEVA) fibers, which could enable the bending movement of the fingers by contraction upon heating. The reversible opening of the fingers was attributed to a combination of elastic recovery force of the origami structure and crystallization-induced elongation of the fibers upon cooling. KW - Robotics KW - Polymer KW - Fiber KW - Actuation KW - Shape-memory Y1 - 2021 U6 - https://doi.org/10.1557/s43579-021-00058-4 SN - 2159-6859 SN - 2159-6867 VL - 11 IS - 4 SP - 476 EP - 482 PB - Springer CY - Berlin ER - TY - JOUR A1 - Farhan, Muhammad A1 - Chaudhary, Deeptangshu A1 - Nöchel, Ulrich A1 - Behl, Marc A1 - Kratz, Karl A1 - Lendlein, Andreas T1 - Electrical actuation of coated and composite fibers based on poly[ethylene-co-(vinyl acetate)] JF - Macromolecular materials and engineering N2 - Robots are typically controlled by electrical signals. Resistive heating is an option to electrically trigger actuation in thermosensitive polymer systems. In this study electrically triggerable poly[ethylene-co-(vinyl acetate)] (PEVA)-based fiber actuators are realized as composite fibers as well as polymer fibers with conductive coatings. In the coated fibers, the core consists of crosslinked PEVA (cPEVA), while the conductive coating shell is achieved via a dip coating procedure with a coating thickness between 10 and 140 mu m. The conductivity of coated fibers sigma = 300-550 S m(-1) is much higher than that of the composite fibers sigma = 5.5 S m(-1). A voltage (U) of 110 V is required to heat 30 cm of coated fiber to a targeted temperature of approximate to 65 degrees C for switching in less than a minute. Cyclic electrical actuation investigations reveal epsilon '(rev) = 5 +/- 1% reversible change in length for coated fibers. The fabrication of such electro-conductive polymeric actuators is suitable for upscaling so that their application potential as artificial muscles can be explored in future studies. KW - artificial muscles KW - fiber actuators KW - resistive heating KW - shape‐memory polymer actuators KW - soft robotics Y1 - 2020 U6 - https://doi.org/10.1002/mame.202000579 SN - 1438-7492 SN - 1439-2054 VL - 306 IS - 2 PB - Wiley-VCH CY - Weinheim ER - TY - JOUR A1 - Farhan, Muhammad A1 - Rudolph, Tobias A1 - Kratz, Karl A1 - Lendlein, Andreas T1 - Torsional Fiber Actuators from Shape-memory Polymer JF - MRS Advances N2 - Humanoid robots, prosthetic limbs and exoskeletons require soft actuators to perform their primary function, which is controlled movement. In this wont we explored whether crosslinked poly[ethylene-co-(vinyl acetate)] (cPEVA) fibers, with different vinyl acetate (VA) content can serve as torsional fiber actuators. exhibiting temperature controlled reversible rotational changes. Broad melting transitions ranging from 50 to 90 degrees C for cPEVA18-165 or from 40 to 80 degrees C for cPEVA28-165 fibers in combination with complete crystallization at temperatures around 10 degrees C make them suitable actuating materials with adjustable actuation temperature ranges between 10 and 70 degrees C during repetitive cooling and heating. The obtained fibers exhibited a circular cross section with diameters around 0.4 +/- 0.1 mm, while a length of 4 cm was employed for the investigation of reversible rotational actuation after programming by twist insertion using 30 complete rotations at a temperature above melting transition. Repetitive heating and cooling between 10 to 60 degrees C or 70 degrees C of one-end-tethered programmed fibers revealed reversible rotations and torsional force. During cooling 3 +/- 1 complete rotations (Delta theta(r) = + 1080 +/- 360 degrees) in twisting direction were observed, while 4 +/- 1 turns in the opposite direction (Delta theta(r) = - 1440 +/- 1360 degrees) were found during heating. Such torsional fiber actuators, which are capable of approximately one rotation per cm fiber length, can serve as miniaturized rotary motors to provide rotational actuation in futuristic humanoid robots. Y1 - 2018 U6 - https://doi.org/10.1557/adv.2018.621 SN - 2059-8521 VL - 3 IS - 63 SP - 3861 EP - 3868 PB - Cambridge Univ. Press CY - New York ER - TY - JOUR A1 - Farhan, Muhammad A1 - Rudolph, Tobias A1 - Nöchel, Ulrich A1 - Kratz, Karl A1 - Lendlein, Andreas T1 - Extractable Free Polymer Chains Enhance Actuation Performance of Crystallizable Poly(epsilon-caprolactone) Networks and Enable Self-Healing JF - Polymers N2 - Crosslinking of thermoplastics is a versatile method to create crystallizable polymer networks, which are of high interest for shape-memory actuators. Here, crosslinked poly(epsilon-caprolactone) thermosets (cPCLs) were prepared from linear starting material, whereby the amount of extractable polymer was varied. Fractions of 5-60 wt % of non-crosslinked polymer chains, which freely interpenetrate the crosslinked network, were achieved leading to differences in the resulting phase of the bulk material. This can be described as "sponge-like" with open or closed compartments depending on the amount of interpenetrating polymer. The crosslinking density and the average network chain length remained in a similar range for all network structures, while the theoretical accessible volume for reptation of the free polymer content is affected. This feature could influence or introduce new functions into the material created by thermomechanical treatment. The effect of interpenetrating PCL in cPCLs on the reversible actuation was analyzed by cyclic, uniaxial tensile tests. Here, high reversible strains of up to Delta epsilon = 24% showed the enhanced actuation performance of networks with a non-crosslinked PCL content of 30 wt % resulting from the crystal formation in the phase of the non-crosslinked PCL and co-crystallization with network structures. Additional functionalities are reprogrammability and self-healing capabilities for networks with high contents of extractable polymer enabling reusability and providing durable actuator materials. KW - shape-memory polymer actuators KW - soft actuators KW - self-healing KW - poly(epsilon-caprolactone) KW - thermoplastics Y1 - 2018 U6 - https://doi.org/10.3390/polym10030255 SN - 2073-4360 VL - 10 IS - 3 PB - MDPI CY - Basel ER - TY - JOUR A1 - Farhan, Muhammad A1 - Rudolph, Tobias A1 - Nöchel, Ulrich A1 - Yan, Wan A1 - Kratz, Karl A1 - Lendlein, Andreas T1 - Noncontinuously Responding Polymeric Actuators JF - ACS applied materials & interfaces N2 - Reversible movements of current polymeric actuators stem from the continuous response to signals from a controlling unit, and subsequently cannot be interrupted without stopping or eliminating the input trigger. Here, we present actuators based on cross-linked blends of two crystallizable polymers capable of pausing their movements in a defined manner upon continuous cyclic heating and cooling. This noncontinuous actuation can be adjusted by varying the applied heating and cooling rates. The feasibility of these devices for technological applications was shown in a 140 cycle experiment of free-standing noncontinuous shape shifts, as well as by various demonstrators. KW - soft robotics KW - polymer actuators KW - thermo-sensitivity KW - shape shifting materials KW - crystallization behavior Y1 - 2017 U6 - https://doi.org/10.1021/acsami.7b11316 SN - 1944-8244 VL - 9 SP - 33559 EP - 33564 PB - American Chemical Society CY - Washington ER -