TY - JOUR A1 - Basso, Heitor Cury A1 - Altafim, Ruy Alberto Pisani A1 - Altafim, Ruy Alberto Pisani A1 - Mellinger, Axel A1 - Fang, Peng A1 - Wirges, Werner A1 - Gerhard, Reimund T1 - Three-layer ferroelectrets from perforated Teflon-PTFE films fused between two homogeneous Teflon-FEP films Y1 - 2007 SN - 978-1-4244-1482-6 ER - TY - THES A1 - Fang, Peng T1 - Preparation and investigation of polymer-foam films and polymer-layer systems for ferroelectrets T1 - Präparation und Untersuchung von Polymerschaumfolien und Polymerschichtsystemen für Ferroelektrete N2 - Piezoelectric materials are very useful for applications in sensors and actuators. In addition to traditional ferroelectric ceramics and ferroelectric polymers, ferroelectrets have recently become a new group of piezoelectrics. Ferroelectrets are functional polymer systems for electromechanical transduction, with elastically heterogeneous cellular structures and internal quasi-permanent dipole moments. The piezoelectricity of ferroelectrets stems from linear changes of the dipole moments in response to external mechanical or electrical stress. Over the past two decades, polypropylene (PP) foams have been investigated with the aim of ferroelectret applications, and some products are already on the market. PP-foam ferroelectrets may exhibit piezoelectric d33 coefficients of 600 pC/N and more. Their operating temperature can, however, not be much higher than 60 °C. Recently developed polyethylene-terephthalate (PET) and cyclo-olefin copolymer (COC) foam ferroelectrets show slightly better d33 thermal stabilities, but usually at the price of smaller d33 values. Therefore, the main aim of this work is the development of new thermally stable ferroelectrets with appreciable piezoelectricity. Physical foaming is a promising technique for generating polymer foams from solid films without any pollution or impurity. Supercritical carbon dioxide (CO2) or nitrogen (N2) are usually employed as foaming agents due to their good solubility in several polymers. Polyethylene propylene (PEN) is a polyester with slightly better properties than PET. A “voiding + inflation + stretching” process has been specifically developed to prepare PEN foams. Solid PEN films are saturated with supercritical CO2 at high pressure and then thermally voided at high temperatures. Controlled inflation (Gas-Diffusion Expansion or GDE) is applied in order to adjust the void dimensions. Additional biaxial stretching decreases the void heights, since it is known lens-shaped voids lead to lower elastic moduli and therefore also to stronger piezoelectricity. Both, contact and corona charging are suitable for the electric charging of PEN foams. The light emission from the dielectric-barrier discharges (DBDs) can be clearly observed. Corona charging in a gas of high dielectric strength such as sulfur hexafluoride (SF6) results in higher gas-breakdown strength in the voids and therefore increases the piezoelectricity. PEN foams can exhibit piezoelectric d33 coefficients as high as 500 pC/N. Dielectric-resonance spectra show elastic moduli c33 of 1 − 12 MPa, anti-resonance frequencies of 0.2 − 0.8 MHz, and electromechanical coupling factors of 0.016 − 0.069. As expected, it is found that PEN foams show better thermal stability than PP and PET. Samples charged at room temperature can be utilized up to 80 − 100 °C. Annealing after charging or charging at elevated temperatures may improve thermal stabilities. Samples charged at suitable elevated temperatures show working temperatures as high as 110 − 120 °C. Acoustic measurements at frequencies of 2 Hz − 20 kHz show that PEN foams can be well applied in this frequency range. Fluorinated ethylene-propylene (FEP) copolymers are fluoropolymers with very good physical, chemical and electrical properties. The charge-storage ability of solid FEP films can be significantly improved by adding boron nitride (BN) filler particles. FEP foams are prepared by means of a one-step procedure consisting of CO2 saturation and subsequent in-situ high-temperature voiding. Piezoelectric d33 coefficients up to 40 pC/N are measured on such FEP foams. Mechanical fatigue tests show that the as-prepared PEN and FEP foams are mechanically stable for long periods of time. Although polymer-foam ferroelectrets have a high application potential, their piezoelectric properties strongly depend on the cellular morphology, i.e. on size, shape, and distribution of the voids. On the other hand, controlled preparation of optimized cellular structures is still a technical challenge. Consequently, new ferroelectrets based on polymer-layer system (sandwiches) have been prepared from FEP. By sandwiching an FEP mesh between two solid FEP films and fusing the polymer system with a laser beam, a well-designed uniform macroscopic cellular structure can be formed. Dielectric resonance spectroscopy reveals piezoelectric d33 coefficients as high as 350 pC/N, elastic moduli of about 0.3 MPa, anti-resonance frequencies of about 30 kHz, and electromechanical coupling factors of about 0.05. Samples charged at elevated temperatures show better thermal stabilities than those charged at room temperature, and the higher the charging temperature, the better is the stability. After proper charging at 140 °C, the working temperatures can be as high as 110 − 120 °C. Acoustic measurements at frequencies of 200 Hz − 20 kHz indicate that the FEP layer systems are suitable for applications at least in this range. N2 - Piezoelektrische Materialien haben große technische und wirtschaftliche Bedeutung für Anwendungen in Sensoren und Aktuatoren. Neben den traditionellen ferroelektrischen Keramiken und Polymeren bilden Ferroelektrete eine neue Gruppe der Piezoelektrika. Ferroelektrete sind reversible funktionelle Polymersysteme zur Umwandlung von elektrischer in mechanische Energie und umgekehrt. Sie zeichnen sich aus durch eine elastische zelluläre Struktur mit internen quasi-permanenten Dipolen. Der Mechanismus der Piezoelektrizität in Ferroelektreten wird dominiert von der Änderung der einzelnen Dipolmomente bei Einwirkung einer äußeren mechanischen Kraft. Insbesondere zelluläres Polypropylene (PP) war in den vergangenen zwei Jahrzehnten Gegenstand intensiver Forschung und Entwicklung im Hinblick auf die grundlegenden Eigenschaften und Anwendungen von Ferroelektreten. Einige bereits erhältliche kommerzielle Produkte nutzen die in geladenem zellulären PP erreichbaren hohen piezoelektrischen d33-Koeffizienten von 600 pC/N und mehr, sind aber durch eine relativ geringe maximale Betriebstemperatur von ungefähr 60 °C eingeschränkt. Die kürzlich entwickelten Ferroelektrete aus zellulärem Polyethylenterephthalat (PET) und zellulären Cyclo-Olefin-Copolymeren (COC) zeigen eine bessere Temperaturbeständigkeit (vor allem COC), allerdings gewöhlich auf Kosten von geringeren d33-Koeffizienten. Das Ziel der vorliegenden Arbeit ist es, temperaturbeständige Ferroelektrete mit für den Markt geeigneten piezoelektrischen Eigenschaften zu entwickeln. Physikalisches Schäumen ist eine beliebte Methode, um besonders reine Polymerschäume herzustellen. Häufig werden, wegen ihrer guten Löslichkeit in vielen Polymeren, Kohlenstoffdioxid (CO2) und Stickstoff (N2) im superkritischen Zustand als Treibmittel eingesetzt. Der Polyester Polyethylennaphtalat (PEN) hat ähnliche Eigenschaften wie PET, ist jedoch temperaturbeständiger. Ein Dreistufenprozess (Schäumen, Aufblähen und Strecken) wurde entwickelt, um PEN-Schäume für hochwertige Ferroelektrete herzustellen. Ungeschäumte PEN-Folien werden mit superkritischem CO2 unter hohem Druck gesättigt und anschließend unter geringem Druck bei Temperaturen nahe der Glastemperatur geschäumt. Um die Hohlräume zu vergrößern, wird der Schaum anschließend mittels Gasdiffusionsexpansion (GDE) aufgebläht. Nach zusätzlichem biaxialen Verstrecken erhält man die optimalen linsenförmigen Zellen, welche zu einer minimalen mechanischen Steifigkeit und einem maximalen piezoelektrischen d33-Koeffizienten des Ferroelektrets führen. Sowohl Korona- als auch Kontaktaufladung werden an zellulärem PEN erfolgreich eingesetzt. Die Lichtemission der dielektrisch behinderten Entladungen (DBDs) kann klar beobachtet werden. Korona-Aufladung in Gasen mit hohen dielektrischen Durchbruchsfestigkeiten, wie z.B. Schwefelhexafluorid (SF6), ermöglicht es, das Paschen-Durchbruchsfeld in den Hohlräumen und damit die erzielbare interne Ladungsdichte zu erhöhen. Dadurch können für zelluläres PEN piezoelektrische d33-Koeffizienten bis zu 500 pC/N erzielt werden. Piezoelektrischen Resonanzmessungen der Ferroelektrete liefern Steifigkeiten c33 im Bereich von 1 – 12 MPa, Antiresonanzfrequenzen von 0.2 – 0.8 MHz und elektromechanische Kopplungsfaktoren zwischen 0.016 und 0.069. PEN-Ferroelektrete zeigen eine bessere Temperaturstabilität als solche aus PP und PET. Der Anwendungsbereich von unbehandeltem PEN reicht bis etwa 80 – 100°C, jener von getemperten oder bei 120°C geladenen Proben bis etwa 110 – 120 °C. Akustische Messungen im Frequenzbereich von 2 Hz – 20 kHz zeigen die Eignung von PEN-Ferroelektretwandlern für Luftschallanwendungen. Fluoriertes Ethylen-Propylen (FEP) ist ein Fluorpolymer mit sehr guten physikalischen, chemischen und elektrischen Eigenschaften. Die Ladungsspeichereigenschaften von ungeschäumtem FEP können durch die Beimengung von Bornitrid deutlich verbessert werden. In dieser Arbeit wird zelluläres FEP mittels eines einstufigen Prozesses, dem schon erwähnten Schäumen mit überkritischem CO2, hergestellt. Die geladenen FEP-Proben weisen d33-Koeffizienten von bis zu 40 pC/N auf. Ermüdungstests zeigen eine sehr gute mechanische Stabilität von PEN- und FEP-Ferroelektreten. Zelluläre Polymerferroelektrete haben großes Potenzial für Anwendungen, und die Suche nach geeigneten zellulären Morphologien ist eng verknüpft mit dem technischen Aufwand ihrer Herstellung. Alternativ wurden Ferroelektrete mit Sandwich-Strukturen aus FEP-Folien entwickelt. Durch Laserverschmelzen eines FEP-Foliengitters mit zwei umgebenden FEP-Folien wird eine definierte, einheitliche zelluläre Struktur gebildet. Aus dielektrischen Resonanzspektren können effektive piezoelektrische d33-Koeffizienten bis zu 350 pC/N, effektive mechanische Steifigkeiten um 0.3 MPa, Antiresonanzfrequenzen um 30 kHz und elektromechanische Kopplungsfaktoren von etwa 0.05 abgeleitet werden. Proben, welche bei erhöhter Temperatur geladen werden, zeigen höhere Ladungsstabilitäten. Nach geeigneter Aufladung bei 140 °C kann die Arbeitstemperatur bis auf 110 – 120 °C gesteigert werden. Akustische Messungen im Frequenzbereich von 2 Hz – 20 kHz zeigen die Eignung von FEP-Sandwich-Strukturen für Luftschallanwendungen. KW - Elektroaktive Materialien KW - Ferroelektret KW - Piezoelektrizität KW - Polymerschaum KW - Polymerfilm KW - Electroactive material KW - ferroelectret KW - piezoelectricity KW - polymer foam KW - polymer film Y1 - 2010 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:517-opus-48412 ER - TY - JOUR A1 - Fang, Peng A1 - Hollaender, Lars A1 - Wirges, Werner A1 - Gerhard, Reimund T1 - Piezoelectric d(33) coefficients in foamed and layered polymer piezoelectrets from dynamic mechano-electrical experiments, electro-mechanical resonance spectroscopy and acoustic-transducer measurements JF - Measurement science and technology N2 - Piezoelectrets are novel transducer materials which can be widely applied in sensors and actuators. Here, three techniques for determining piezoelectric d(33) coefficients of piezoelectrets are reviewed and compared. Two types of piezoelectrets, polyethylene-naphthalate (PEN) polymer-foam piezoelectrets and fluorinated ethylene-propylene (FEP) copolymer-layer piezoelectrets, have been prepared and measured by means of dynamic, resonance, and acoustical methods. The dynamic measurements show that the d(33) coefficient of PEN-foam samples clearly decreases with increasing stress, but 80% of the initial d(33) can be retained after 1800 cycles of a continuous dynamic measurement in a mechanical fatigue test. The resonance measurements demonstrate that both PEN-foam and FEP-layer samples exhibit clear electro-mechanical resonances. PEN-foam samples show elastic moduli in the range from 1 to 12 MPa and d(33) values up to 500 pC N-1, while FEP-layer samples show homogeneous elastic moduli of about 0.3 MPa and d(33) values of about 280 pC N-1. The acoustical measurements reveal that both PEN-foam and FEP-layer samples exhibit stable frequency responses in the range from 5.7 to 20 kHz. In addition, d(33) coefficients obtained with different experimental methods are in good agreement with each other, which confirms the reliability of all three techniques. KW - piezoelectret KW - ferroelectret KW - dielectric resonance spectroscopy KW - piezoelectric measurements KW - acoustic-transducer materials KW - polyethylene naphthalate (PEN) KW - fluorinated ethylene-propylene copolymer (FEP) Y1 - 2012 U6 - https://doi.org/10.1088/0957-0233/23/3/035604 SN - 0957-0233 VL - 23 IS - 3 PB - IOP Publ. Ltd. CY - Bristol ER - TY - JOUR A1 - Fang, Peng A1 - Ma, Xingchen A1 - Li, Xiangxin A1 - Qiu, Xunlin A1 - Gerhard, Reimund A1 - Zhang, Xiaoqing A1 - Li, Guanglin T1 - Fabrication, Structure Characterization, and Performance Testing of Piezoelectret-Film Sensors for Recording Body Motion JF - IEEE Sensors Journal N2 - During muscle contractions, radial-force distributions are generated on muscle surfaces due to muscle-volume changes, from which the corresponding body motions can be recorded by means of so-called force myography (FMG). Piezo- or ferroelectrets are flexible piezoelectric materials with attractive materials and sensing properties. In addition to several other applications, they are suitable for detecting force variations by means of wearable devices. In this paper, we prepared piezoelectrets from cellular polypropylene films by optimizing the fabrication procedures, and developed an FMG-recording system based on piezoelectret sensors. Different hand and wrist movements were successfully detected on able-bodied subjects with the FMG system. The FMG patterns were evaluated and identified by means of linear discriminant analysis and artificial neural network algorithms, and average motion-classification accuracies of 96.1% and 94.8%, respectively, were obtained. This paper demonstrates the feasibility of using piezoelectret-film sensors for FMG and may thus lead to alternative methods for detecting body motion and to related applications, e.g., in biomedical engineering or structural-health monitoring. KW - Forcemyography KW - motion registration KW - piezoelectret KW - film sensor KW - wearable Y1 - 2017 U6 - https://doi.org/10.1109/JSEN.2017.2766663 SN - 1530-437X SN - 1558-1748 VL - 18 IS - 1 SP - 401 EP - 412 PB - Inst. of Electr. and Electronics Engineers CY - Piscataway ER - TY - JOUR A1 - Fang, Peng A1 - Qiu, Xunlin A1 - Wirges, Werner A1 - Gerhard, Reimund A1 - Zirkel, Larissa T1 - Polyethylene-naphthalate (PEN) ferroelectrets : cellular structure, piezoelectricity and thermal stability N2 - Cellular polyethylene-naphthalate (PEN) ferroelectrets are useful as soft and flexible electromechanical transducer materials. Improved cellular PEN foams are prepared by means of a "voiding + inflation + stretching" process and investigated with respect to their structure and their applications-relevant properties. It is found that most of the cellular voids have heights below 8 mu m. The polymer walls do not allow sufficient gas exchange between the voids and the ambient atmosphere, when the cellular films are exposed to atmospheric pressures between a millibar and a few bars. As expected for ferroelectrets, a threshold voltage for charging is observed: A reasonable piezoelectric coefficient d(33) is only found when the charging voltage is higher than 4 kV. Furthermore, d(33) increases with charging voltage and reaches saturation at approximately 8 kV. Annealing after charging or charging at elevated temperatures may enhance the thermal stability of the PEN ferroelectrets. The d(33) of properly annealed samples is stable up to the respective annealing temperatures, but the annealing process reduces the piezoelectric activity of charged ferroelectret films to some extent. Samples charged at suitable elevated temperatures show much better thermal stability than those charged at room temperature, but the charging temperature should be limited to values below the material's glass-transition temperature T-g. Furthermore, the relevant elastic modulus c(33) of PEN ferroelectrets may decrease upon thermal treatment. Y1 - 2010 UR - http://ieeexplore.ieee.org/servlet/opac?punumber=94 U6 - https://doi.org/10.1109/TDEI.2010.5539678 SN - 1070-9878 ER - TY - JOUR A1 - Fang, Peng A1 - Wang, Feipeng A1 - Wirges, Werner A1 - Gerhard, Reimund A1 - Basso, Heitor Cury T1 - Three-layer piezoelectrets from fluorinated ethylene-propylene (FEP) copolymer films JF - Applied physics : A, Materials science & processing N2 - A process for preparing three-layer piezoelectrets from fluorinated ethylene-propylene (FEP) copolymer films is introduced. Samples are made from commercial FEP films by means of laser cutting, laser bonding, electrode evaporation, and high-field poling. The observed dielectric-resonance spectra demonstrate the piezoelectricity of the FEP sandwiches. Piezoelectric d (33) coefficients up to a few hundred pC/N are achieved. Charging at elevated temperatures can increase the thermal stability of the piezoelectrets. Isothermal experiments for approximately 15 min demonstrate that samples charged at 140A degrees C keep their piezoelectric activity up to at least 120A degrees C and retain 70% of their initial d (33) even at 130A degrees C. Acoustical measurements show a relatively flat frequency response in the range between 300 Hz and 20 kHz. Y1 - 2011 U6 - https://doi.org/10.1007/s00339-010-6008-2 SN - 0947-8396 SN - 1432-0630 VL - 103 IS - 2 SP - 455 EP - 461 PB - Springer CY - New York ER - TY - JOUR A1 - Fang, Peng A1 - Wegener, Michael A1 - Wirges, Werner A1 - Gerhard, Reimund A1 - Zirkel, Larissa T1 - Cellular polyethylene-naphthalate ferroelectrets : foaming in supercritical carbon dioxide, structural and electrical preparation, and resulting piezoelectricity N2 - Polymer foams with electrically charged cellular voids, the so-called ferroelectrets, are soft piezoelectric transducer materials. Several polymers such as polyethylene terephthalate or cyclo-olefin copolymers are under investigation with respect to their suitability as ferroelectrets. Here, the authors report an additional ferroelectret polymer, cellular polyethylene-naphthalate (PEN), which was prepared from commercial uniform polymer films by means of foaming in supercritical carbon dioxide, inflation, biaxial stretching, electrical charging, and metallization. Piezoelectric d(33) coefficients of up to 140 pC/N demonstrate the suitability of such cellular PEN films for transducer applications. Their piezoelectricity is partially stable at elevated temperatures as high as 100 degrees C. Y1 - 2007 UR - http://apl.aip.org/ U6 - https://doi.org/10.1063/1.2738365 SN - 0003-6951 ER -