@phdthesis{Saatchi2023,
  author    = {Saatchi, Mersa},
  title     = {Study on manufacturing of multifunctional bilayer systems},
  doi       = {10.25932/publishup-60196},
  url       = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus4-601968},
  school      = {Universit{\"a}t Potsdam},
  pages     = {116},
  year      = {2023},
  abstract  = {Layered structures are ubiquitous in nature and industrial products, in which individual layers could have different mechanical/thermal properties and functions independently contributing to the performance of the whole layered structure for their relevant application. Tuning each layer affects the performance of the whole layered system. Pores are utilized in various disciplines, where low density, but large surfaces are demanded. Besides, open and interconnected pores would act as a transferring channel for guest chemical molecules. The shape of pores influences compression behavior of the material. Moreover, introducing pores decreases the density and subsequently the mechanical strength. To maintain defined mechanical strength under various stress, porous structure can be reinforced by adding reinforcement agent such as fiber, filler or layered structure to bear the mechanical stress on demanded application. In this context, this thesis aimed to generate new functions in bilayer systems by combining layers having different moduli and/or porosity, and to develop suitable processing techniques to access these structures. Manufacturing processes of layered structures employ often organic solvents mostly causing environmental pollution. In this regard, the studied bilayer structures here were manufactured by processes free of organic solvents. In this thesis, three bilayer systems were studied to answer the individual questions. First, while various methods of introducing pores in melt-phase are reported for one-layer constructs with simple geometry, can such methods be applied to a bilayer structure, giving two porous layers? This was addressed with Bilayer System 1. Two porous layers were obtained from melt-blending of two different polyurethanes (PU) and polyvinyl alcohol (PVA) in a co-continuous phase followed by sequential injection molding and leaching the PVA phase in deionized water. A porosity of 50 ± 5\% with a high interconnectivity was obtained, in which the pore sizes in both layers ranged from 1 µm to 100 µm with an average of 22 µm in both layers. The obtained pores were tailored by applying an annealing treatment at relevant high temperatures of 110 °C and 130 °C, which allowed the porosity to be kept constant. The disadvantage of this system is that a maximum of 50\% porosity could be reached and removal of leaching material in the weld line section of both layers is not guaranteed. Such a construct serves as a model for bilayer porous structure for determining structure-property relationships with respect to the pore size, porosity and mechanical properties of each layer. This fabrication method is also applicable to complex geometries by designing a relevant mold for injection molding. Secondly, utilizing scCO2 foaming process at elevated temperature and pressure is considered as a green manufacturing process. Employing this method as a post-treatment can alter the history orientation of polymer chains created by previous fabrication methods. Can a bilayer structure be fabricated by a combination of sequential injection molding and scCO2 foaming process, in which a porous layer is supported by a compact layer? Such a construct (Bilayer System 2) was generated by sequential injection molding of a PCL (Tm ≈ 58 °C) layer and a PLLA (Tg ≈ 58 °C) layer. Soaking this structure in the autoclave with scCO2 at T = 45 °C and P = 100 bar led to the selective foaming of PCL with a porosity of 80\%, while the PLA layer was kept compact. The scCO2 autoclave led to the formation of a porous core and skin layer of the PCL, however, the degree of crystallinity of PLLA layer increased from 0 to 50\% at the defined temperature and pressure. The microcellular structure of PCL as well as the degree of crystallinity of PLLA were controlled by increasing soaking time. Thirdly, wrinkles on surfaces in micro/nano scale alter the properties, which are surface-related. Wrinkles are formed on a surface of a bilayer structure having a compliant substrate and a stiff thin film. However, the reported wrinkles were not reversible. Moreover, dynamic wrinkles in nano and micro scale have numerous examples in nature such as gecko foot hair offering reversible adhesion and an ability of lotus leaves for self-cleaning altering hydrophobicity of the surface. It was envisioned to imitate this biomimetic function on the bilayer structure, where self-assembly on/off patterns would be realized on the surface of this construct. In summary, developing layered constructs having different properties/functions in the individual layer or exhibiting a new function as the consequence of layered structure can give novel insight for designing layered constructs in various disciplines such as packaging and transport industry, aerospace industry and health technology.},
  language  = {en}
}
@misc{SchneiderGuenterTaubert2018,
  author    = {Schneider, Matthias and G{\"u}nter, Christina and Taubert, Andreas},
  title     = {Co-deposition of a hydrogel/calcium phosphate hybrid layer on 3D printed poly(lactic acid) scaffolds via dip coating},
  series = {Postprints der Universit{\"a}t Potsdam : Mathematisch-Naturwissenschaftliche Reihe},
  journal   = {Postprints der Universit{\"a}t Potsdam : Mathematisch-Naturwissenschaftliche Reihe},
  number    = {1057},
  issn      = {1866-8372},
  doi       = {10.25932/publishup-47442},
  url       = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus4-474427},
  pages     = {21},
  year      = {2018},
  abstract  = {The article describes the surface modification of 3D printed poly(lactic acid) (PLA) scaffolds with calcium phosphate (CP)/gelatin and CP/chitosan hybrid coating layers. The presence of gelatin or chitosan significantly enhances CP co-deposition and adhesion of the mineral layer on the PLA scaffolds. The hydrogel/CP coating layers are fairly thick and the mineral is a mixture of brushite, octacalcium phosphate, and hydroxyapatite. Mineral formation is uniform throughout the printed architectures and all steps (printing, hydrogel deposition, and mineralization) are in principle amenable to automatization. Overall, the process reported here therefore has a high application potential for the controlled synthesis of biomimetic coatings on polymeric biomaterials.},
  language  = {en}
}
@misc{HardyTorresRendonLealEganaetal.2017,
  author    = {Hardy, John G. and Torres-Rendon, Jose Guillermo and Leal-Ega{\~n}a, Aldo and Walther, Andreas and Schlaad, Helmut and C{\"o}lfen, Helmut and Scheibel, Thomas R.},
  title     = {Biomineralization of engineered spider silk protein-based composite materials for bone tissue engineering},
  url       = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus4-400519},
  pages     = {13},
  year      = {2017},
  abstract  = {Materials based on biodegradable polyesters, such as poly(butylene terephthalate) (PBT) or poly(butylene terephthalate-co-poly(alkylene glycol) terephthalate) (PBTAT), have potential application as pro-regenerative scaffolds for bone tissue engineering. Herein, the preparation of films composed of PBT or PBTAT and an engineered spider silk protein, (eADF4(C16)), that displays multiple carboxylic acid moieties capable of binding calcium ions and facilitating their biomineralization with calcium carbonate or calcium phosphate is reported. Human mesenchymal stem cells cultured on films mineralized with calcium phosphate show enhanced levels of alkaline phosphatase activity suggesting that such composites have potential use for bone tissue engineering.},
  language  = {en}
}
@misc{JungingerKuebelSchacheretal.2013,
  author    = {Junginger, Mathias and K{\"u}bel, Christian and Schacher, Felix H. and M{\"u}ller, Axel H. E. and Taubert, Andreas},
  title     = {Crystal structure and chemical composition of biomimetic calcium phosphate nanofibers},
  url       = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus4-95176},
  pages     = {11301 -- 11308},
  year      = {2013},
  abstract  = {Calcium phosphate nanofibers with a diameter of only a few nanometers and a cotton-ball-like aggregate morphology have been reported several times in the literature. Although fiber formation seems reproducible in a variety of conditions, the crystal structure and chemical composition of the fibers have been elusive. Using scanning transmission electron microscopy, low dose electron (nano)diffraction, energy-dispersive X-ray spectroscopy, and energy-filtered transmission electron microscopy, we have assigned crystal structures and chemical compositions to the fibers. Moreover, we demonstrate that the mineralization process yields true polymer/calcium phosphate hybrid materials where the block copolymer template is closely associated with the calcium phosphate.},
  language  = {en}
}
@phdthesis{Santan2013,
  author    = {Santan, Harshal Diliprao},
  title     = {Synthesis and characterization of thermosensitive hydrogels derived from polysaccharides},
  url       = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus-69793},
  school      = {Universit{\"a}t Potsdam},
  year      = {2013},
  abstract  = {In this work, thermosensitive hydrogels having tunable thermo-mechanical properties were synthesized. Generally the thermal transition of thermosensitive hydrogels is based on either a lower critical solution temperature (LCST) or critical micelle concentration/ temperature (CMC/ CMT). The temperature dependent transition from sol to gel with large volume change may be seen in the former type of thermosensitive hydrogels and is negligible in CMC/ CMT dependent systems. The change in volume leads to exclusion of water molecules, resulting in shrinking and stiffening of system above the transition temperature. The volume change can be undesired when cells are to be incorporated in the system. The gelation in the latter case is mainly driven by micelle formation above the transition temperature and further colloidal packing of micelles around the gelation temperature. As the gelation mainly depends on concentration of polymer, such a system could undergo fast dissolution upon addition of solvent. Here, it was envisioned to realize a thermosensitive gel based on two components, one responsible for a change in mechanical properties by formation of reversible netpoints upon heating without volume change, and second component conferring degradability on demand. As first component, an ABA triblockcopolymer (here: Poly(ethylene glycol)-b-poly(propylene glycol)-b-poly(ethylene glycol) (PEPE) with thermosensitive properties, whose sol-gel transition on the molecular level is based on micellization and colloidal jamming of the formed micelles was chosen, while for the additional macromolecular component crosslinking the formed micelles biopolymers were employed. The synthesis of the hydrogels was performed in two ways, either by physical mixing of compounds showing electrostatic interactions, or by covalent coupling of the components. Biopolymers (here: the polysaccharides hyaluronic acid, chondroitin sulphate, or pectin, as well as the protein gelatin) were employed as additional macromolecular crosslinker to simultaneously incorporate an enzyme responsiveness into the systems. In order to have strong ionic/electrostatic interactions between PEPE and polysaccharides, PEPE was aminated to yield predominantly mono- or di-substituted PEPEs. The systems based on aminated PEPE physically mixed with HA showed an enhancement in the mechanical properties such as, elastic modulus (G′) and viscous modulus (G′′) and a decrease of the gelation temperature (Tgel) compared to the PEPE at same concentration. Furthermore, by varying the amount of aminated PEPE in the composition, the Tgel of the system could be tailored to 27-36 °C. The physical mixtures of HA with di-amino PEPE (HA·di-PEPE) showed higher elastic moduli G′ and stability towards dissolution compared to the physical mixtures of HA with mono-amino PEPE (HA·mono-PEPE). This indicates a strong influence of electrostatic interaction between -COOH groups of HA and -NH2 groups of PEPE. The physical properties of HA with di-amino PEPE (HA·di-PEPE) compare beneficially with the physical properties of the human vitreous body, the systems are highly transparent, and have a comparable refractive index and viscosity. Therefore,this material was tested for a potential biological application and was shown to be non-cytotoxic in eluate and direct contact tests. The materials will in the future be investigated in further studies as vitreous body substitutes. In addition, enzymatic degradation of these hydrogels was performed using hyaluronidase to specifically degrade the HA. During the degradation of these hydrogels, increase in the Tgel was observed along with decrease in the mechanical properties. The aminated PEPE were further utilised in the covalent coupling to Pectin and chondroitin sulphate by using EDC as a coupling agent. Here, it was possible to adjust the Tgel (28-33 °C) by varying the grafting density of PEPE to the biopolymer. The grafting of PEPE to Pectin enhanced the thermal stability of the hydrogel. The Pec-g-PEPE hydrogels were degradable by enzymes with slight increase in Tgel and decrease in G′ during the degradation time. The covalent coupling of aminated PEPE to HA was performed by DMTMM as a coupling agent. This method of coupling was observed to be more efficient compared to EDC mediated coupling. Moreover, the purification of the final product was performed by ultrafiltration technique, which efficiently removed the unreacted PEPE from the final product, which was not sufficiently achieved by dialysis. Interestingly, the final products of these reaction were in a gel state and showed enhancement in the mechanical properties at very low concentrations (2.5 wt\%) near body temperature. In these hydrogels the resulting increase in mechanical properties was due to the combined effect of micelle packing (physical interactions) by PEPE and covalent netpoints between PEPE and HA. PEPE alone or the physical mixtures of the same components were not able to show thermosensitive behavior at concentrations below 16 wt\%. These thermosensitive hydrogels also showed on demand solubilisation by enzymatic degradation. The concept of thermosensitivity was introduced to 3D architectured porous hydrogels, by covalently grafting the PEPE to gelatin and crosslinking with LDI as a crosslinker. Here, the grafted PEPE resulted in a decrease in the helix formation in gelatin chains and after fixing the gelatin chains by crosslinking, the system showed an enhancement in the mechanical properties upon heating (34-42 °C) which was reversible upon cooling. A possible explanation of the reversible changes in mechanical properties is the strong physical interactions between micelles formed by PEPE being covalently linked to gelatin. Above the transition temperature, the local properties were evaluated by AFM indentation of pore walls in which an increase in elastic modulus (E) at higher temperature (37 °C) was observed. The water uptake of these thermosensitive architectured porous hydrogels was also influenced by PEPE and temperature (25 °C and 37 °C), showing lower water up take at higher temperature and vice versa. In addition, due to the lower water uptake at high temperature, the rate of hydrolytic degradation of these systems was found to be decreased when compared to pure gelatin architectured porous hydrogels. Such temperature sensitive architectured porous hydrogels could be important for e.g. stem cell culturing, cell differentiation and guided cell migration, etc. Altogether, it was possible to demonstrate that the crosslinking of micelles by a macromolecular crosslinker increased the shear moduli, viscosity, and stability towards dissolution of CMC-based gels. This effect could be likewise be realized by covalent or non-covalent mechanisms such as, micelle interactions, physical interactions of gelatin chains and physical interactions between gelatin chains and micelles. Moreover, the covalent grafting of PEPE will create additional net-points which also influence the mechanical properties of thermosensitive architectured porous hydrogels. Overall, the physical and chemical interactions and reversible physical interactions in such thermosensitive architectured porous hydrogels gave a control over the mechanical properties of such complex system. The hydrogels showing change of mechanical properties without a sol-gel transition or volume change are especially interesting for further study with cell proliferation and differentiation.},
  language  = {en}
}