@article{PowierzaGollwitzerWolgastetal.2019, author = {Powierza, Bartosz and Gollwitzer, Christian and Wolgast, Dagmar and Staude, Andreas and Bruno, Giovanni}, title = {Fully experiment-based evaluation of few digital volume correlation techniques}, series = {Review of scientific instruments : a monthly journal devoted to scientific instruments, apparatus, and techniques}, volume = {90}, journal = {Review of scientific instruments : a monthly journal devoted to scientific instruments, apparatus, and techniques}, number = {11}, publisher = {American Institute of Physics}, address = {Melville}, issn = {0034-6748}, doi = {10.1063/1.5099572}, pages = {10}, year = {2019}, abstract = {Digital Volume Correlation (DVC) is a powerful set of techniques used to compute the local shifts of 3D images obtained, for instance, in tomographic experiments. It is utilized to analyze the geometric changes of the investigated object as well as to correct the corresponding image misalignments for further analysis. It can therefore be used to evaluate the local density changes of the same regions of the inspected specimens, which might be shifted between measurements. In recent years, various approaches and corresponding pieces of software were introduced. Accuracies for the computed shift vectors of up to about 1 parts per thousand of a single voxel size have been reported. These results, however, were based either on synthetic datasets or on an unrealistic setup. In this work, we propose two simple methods to evaluate the accuracy of DVC-techniques using more realistic input data and apply them to several DVC programs. We test these methods on three materials (tuff, sandstone, and concrete) that show different contrast and structural features. Published under license by AIP Publishing.}, language = {en} } @article{MishurovaArtztHaubrichetal.2019, author = {Mishurova, Tatiana and Artzt, Katia and Haubrich, Jan and Requena, Guillermo and Bruno, Giovanni}, title = {Exploring the correlation between subsurface residual stresses and manufacturing parameters in laser powder bed fused Ti-6Al-4V}, series = {Metals}, volume = {9}, journal = {Metals}, number = {2}, publisher = {MDPI}, address = {Basel}, issn = {2075-4701}, doi = {10.3390/met9020261}, pages = {13}, year = {2019}, abstract = {Subsurface residual stresses (RS) were investigated in Ti-6Al-4V cuboid samples by means of X-ray synchrotron diffraction. The samples were manufactured by laser powder bed fusion (LPBF) applying different processing parameters, not commonly considered in open literature, in order to assess their influence on RS state. While investigating the effect of process parameters used for the calculation of volumetric energy density (such as laser velocity, laser power and hatch distance), we observed that an increase of energy density led to a decrease of RS, although not to the same extent for every parameter variation. Additionally, the effect of support structure, sample roughness and LPBF machine effects potentially coming from Ar flow were studied. We observed no influence of support structure on subsurface RS while the orientation with respect to Ar flow showed to have an impact on RS. We conclude recommending monitoring such parameters to improve part reliability and reproducibility.}, language = {en} } @article{MackLaquaiMuelleretal.2019, author = {Mack, Daniel Emil and Laquai, Rene and Mueller, Bernd and Helle, Oliver and Sebold, Doris and Vassen, Robert and Bruno, Giovanni}, title = {Evolution of porosity, crack density, and CMAS penetration in thermal barrier coatings subjected to burner rig testing}, series = {Journal of the American Ceramic Society}, volume = {102}, journal = {Journal of the American Ceramic Society}, number = {10}, publisher = {Wiley}, address = {Hoboken}, issn = {0002-7820}, doi = {10.1111/jace.16465}, pages = {6163 -- 6175}, year = {2019}, abstract = {Degradation of thermal barrier coatings (TBCs) in gas-turbine engines due to calcium-magnesium-aluminosilicate (CMAS) glassy deposits from various sources has been a persistent issue since many years. In this study, state of the art electron microscopy was correlated with X-ray refraction techniques to elucidate the intrusion of CMAS into the porous structure of atmospheric plasma sprayed (APS) TBCs and the formation and growth of cracks under thermal cycling in a burner rig. Results indicate that the sparse nature of the infiltration as well as kinetics in the burner rig are majorly influenced by the wetting behavior of the CMAS. Despite the obvious attack of CMAS on grain boundaries, the interaction of yttria-stabilized zirconia (YSZ) with intruded CMAS has no immediate impact on structure and density of internal surfaces. At a later stage the formation of horizontal cracks is observed in a wider zone of the TBC layer.}, language = {en} } @article{LaquaiGouraudMuelleretal.2019, author = {Laquai, Rene and Gouraud, Fanny and M{\"u}ller, Bernd Randolf and Huger, Marc and Chotard, Thierry and Antou, Guy and Bruno, Giovanni}, title = {Evolution of Thermal Microcracking in Refractory ZrO2-SiO2 after Application of External Loads at High Temperatures}, series = {Materials}, volume = {12}, journal = {Materials}, number = {7}, publisher = {MDPI}, address = {Basel}, issn = {1996-1944}, doi = {10.3390/ma12071017}, pages = {15}, year = {2019}, abstract = {Zirconia-based cast refractories are widely used for glass furnace applications. Since they have to withstand harsh chemical as well as thermo-mechanical environments, internal stresses and microcracking are often present in such materials under operating conditions (sometimes in excess of 1700 °C). We studied the evolution of thermal (CTE) and mechanical (Young's modulus) properties as a function of temperature in a fused-cast refractory containing 94 wt.\% of monoclinic ZrO2 and 6 wt.\% of a silicate glassy phase. With the aid of X-ray refraction techniques (yielding the internal specific surface in materials), we also monitored the evolution of microcracking as a function of thermal cycles (crossing the martensitic phase transformation around 1000 °C) under externally applied stress. We found that external compressive stress leads to a strong decrease of the internal surface per unit volume, but a tensile load has a similar (though not so strong) effect. In agreement with existing literature on β-eucryptite microcracked ceramics, we could explain these phenomena by microcrack closure in the load direction in the compression case, and by microcrack propagation (rather than microcrack nucleation) under tensile conditions.}, language = {en} } @article{ErdmannKupschMuelleretal.2019, author = {Erdmann, Maren and Kupsch, Andreas and M{\"u}ller, Bernd Randolf and Hentschel, Manfred P. and Niebergall, Ute and B{\"o}hning, Martin and Bruno, Giovanni}, title = {Diesel-induced transparency of plastically deformed high-density polyethylene}, series = {Journal of materials science}, volume = {54}, journal = {Journal of materials science}, number = {17}, publisher = {Springer}, address = {New York}, issn = {0022-2461}, doi = {10.1007/s10853-019-03700-8}, pages = {11739 -- 11755}, year = {2019}, abstract = {High-density polyethylene becomes optically transparent during tensile drawing when previously saturated with diesel fuel. This unusual phenomenon is investigated as it might allow conclusions with respect to the material behavior. Microscopy, differential scanning calorimetry, density measurements are applied together with two scanning X-ray scattering techniques: wide angle X-ray scattering (WAXS) and X-ray refraction, able to extract the spatially resolved crystal orientation and internal surface, respectively. The sorbed diesel softens the material and significantly alters the yielding characteristics. Although the crystallinity among stretched regions is similar, a virgin reference sample exhibits strain whitening during stretching, while the diesel-saturated sample becomes transparent. The WAXS results reveal a pronounced fiber texture in the tensile direction in the stretched region and an isotropic orientation in the unstretched region. This texture implies the formation of fibrils in the stretched region, while spherulites remain intact in the unstretched parts of the specimens. X-ray refraction reveals a preferred orientation of internal surfaces along the tensile direction in the stretched region of virgin samples, while the sample stretched in the diesel-saturated state shows no internal surfaces at all. Besides from stretching saturated samples, optical transparency is also obtained from sorbing samples in diesel after stretching.}, language = {en} } @article{ChenMuellerLebedevetal.2019, author = {Chen, Cong and M{\"u}ller, Bernd Randolf and Lebedev, Oleg I. and Giovannelli, Fabien and Bruno, Giovanni and Delorme, Fabian}, title = {Effects of impurities on the stability of the low thermal conductivity in Fe2TiO5 ceramics}, series = {Materials characterization}, volume = {149}, journal = {Materials characterization}, publisher = {Elsevier}, address = {New York}, issn = {1044-5803}, doi = {10.1016/j.matchar.2019.01.021}, pages = {111 -- 117}, year = {2019}, abstract = {The stability of the low thermal conductivity in Fe2TiO5 pseudobrookite ceramics has been studied. An increase in thermal diffusivity is observed after only three cycles of measurement. X-ray refraction shows an increase in the mean value of specific surface after the thermal diffusivity measurements. By using scanning electron microscopy and high-angle annular dark-field scanning transmission electron microscope equipped with energy dispersive Xray spectroscopy, we observe a segregation of Ca- and F-rich nanocrystals at grain boundaries after three cycles of thermal diffusivity measurement. Therefore, impurities seem to be more efficient to scatter phonons as point defects in the pseudobrookite lattice rather than as nanocrystals at pseudobrookite grain boundaries. This emphasizes the importance of precursor purity and the influence of redistribution of impurities on thermoelectric properties: stability of micro-/nano-structures is a key point, and repeated thermoelectric measurements may allow detecting such metastable micro-/nano-structures and producing stable and reliable data.}, language = {en} } @article{BuljakOeschBruno2019, author = {Buljak, Vladimir and Oesch, Tyler and Bruno, Giovanni}, title = {Simulating Fiber-Reinforced Concrete Mechanical Performance Using CT-Based Fiber Orientation Data}, series = {Materials}, volume = {12}, journal = {Materials}, number = {5}, publisher = {MDPI}, address = {Basel}, issn = {1996-1944}, doi = {10.3390/ma12050717}, pages = {16}, year = {2019}, abstract = {The main hindrance to realistic models of fiber-reinforced concrete (FRC) is the local materials property variation, which does not yet reliably allow simulations at the structural level. The idea presented in this paper makes use of an existing constitutive model, but resolves the problem of localized material variation through X-ray computed tomography (CT)-based pre-processing. First, a three-point bending test of a notched beam is considered, where pre-test fiber orientations are measured using CT. A numerical model is then built with the zone subjected to progressive damage, modeled using an orthotropic damage model. To each of the finite elements within this zone, a local coordinate system is assigned, with its longitudinal direction defined by local fiber orientations. Second, the parameters of the constitutive damage model are determined through inverse analysis using load-displacement data obtained from the test. These parameters are considered to clearly explain the material behavior for any arbitrary external action and fiber orientation, for the same geometrical properties and volumetric ratio of fibers. Third, the effectiveness of the resulting model is demonstrated using a second, control experiment. The results of the control experiment analyzed in this research compare well with the model results. The ultimate strength was predicted with an error of about 6\%, while the work-of-load was predicted within 4\%. It demonstrates the potential of this method for accurately predicting the mechanical performance of FRC components.}, language = {en} }