@phdthesis{Saatchi2023, author = {Saatchi, Mersa}, title = {Study on manufacturing of multifunctional bilayer systems}, doi = {10.25932/publishup-60196}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus4-601968}, school = {Universit{\"a}t Potsdam}, pages = {116}, year = {2023}, abstract = {Layered structures are ubiquitous in nature and industrial products, in which individual layers could have different mechanical/thermal properties and functions independently contributing to the performance of the whole layered structure for their relevant application. Tuning each layer affects the performance of the whole layered system. Pores are utilized in various disciplines, where low density, but large surfaces are demanded. Besides, open and interconnected pores would act as a transferring channel for guest chemical molecules. The shape of pores influences compression behavior of the material. Moreover, introducing pores decreases the density and subsequently the mechanical strength. To maintain defined mechanical strength under various stress, porous structure can be reinforced by adding reinforcement agent such as fiber, filler or layered structure to bear the mechanical stress on demanded application. In this context, this thesis aimed to generate new functions in bilayer systems by combining layers having different moduli and/or porosity, and to develop suitable processing techniques to access these structures. Manufacturing processes of layered structures employ often organic solvents mostly causing environmental pollution. In this regard, the studied bilayer structures here were manufactured by processes free of organic solvents. In this thesis, three bilayer systems were studied to answer the individual questions. First, while various methods of introducing pores in melt-phase are reported for one-layer constructs with simple geometry, can such methods be applied to a bilayer structure, giving two porous layers? This was addressed with Bilayer System 1. Two porous layers were obtained from melt-blending of two different polyurethanes (PU) and polyvinyl alcohol (PVA) in a co-continuous phase followed by sequential injection molding and leaching the PVA phase in deionized water. A porosity of 50 ± 5\% with a high interconnectivity was obtained, in which the pore sizes in both layers ranged from 1 µm to 100 µm with an average of 22 µm in both layers. The obtained pores were tailored by applying an annealing treatment at relevant high temperatures of 110 °C and 130 °C, which allowed the porosity to be kept constant. The disadvantage of this system is that a maximum of 50\% porosity could be reached and removal of leaching material in the weld line section of both layers is not guaranteed. Such a construct serves as a model for bilayer porous structure for determining structure-property relationships with respect to the pore size, porosity and mechanical properties of each layer. This fabrication method is also applicable to complex geometries by designing a relevant mold for injection molding. Secondly, utilizing scCO2 foaming process at elevated temperature and pressure is considered as a green manufacturing process. Employing this method as a post-treatment can alter the history orientation of polymer chains created by previous fabrication methods. Can a bilayer structure be fabricated by a combination of sequential injection molding and scCO2 foaming process, in which a porous layer is supported by a compact layer? Such a construct (Bilayer System 2) was generated by sequential injection molding of a PCL (Tm ≈ 58 °C) layer and a PLLA (Tg ≈ 58 °C) layer. Soaking this structure in the autoclave with scCO2 at T = 45 °C and P = 100 bar led to the selective foaming of PCL with a porosity of 80\%, while the PLA layer was kept compact. The scCO2 autoclave led to the formation of a porous core and skin layer of the PCL, however, the degree of crystallinity of PLLA layer increased from 0 to 50\% at the defined temperature and pressure. The microcellular structure of PCL as well as the degree of crystallinity of PLLA were controlled by increasing soaking time. Thirdly, wrinkles on surfaces in micro/nano scale alter the properties, which are surface-related. Wrinkles are formed on a surface of a bilayer structure having a compliant substrate and a stiff thin film. However, the reported wrinkles were not reversible. Moreover, dynamic wrinkles in nano and micro scale have numerous examples in nature such as gecko foot hair offering reversible adhesion and an ability of lotus leaves for self-cleaning altering hydrophobicity of the surface. It was envisioned to imitate this biomimetic function on the bilayer structure, where self-assembly on/off patterns would be realized on the surface of this construct. In summary, developing layered constructs having different properties/functions in the individual layer or exhibiting a new function as the consequence of layered structure can give novel insight for designing layered constructs in various disciplines such as packaging and transport industry, aerospace industry and health technology.}, language = {en} } @article{LiuGouldRudolphetal.2020, author = {Liu, Yue and Gould, Oliver E. C. and Rudolph, Tobias and Fang, Liang and Kratz, Karl and Lendlein, Andreas}, title = {Polymeric microcuboids programmable for temperature-memory}, series = {Macromolecular materials and engineering}, volume = {305}, journal = {Macromolecular materials and engineering}, number = {10}, publisher = {Wiley-VCH}, address = {Weinheim}, issn = {1438-7492}, doi = {10.1002/mame.202000333}, pages = {7}, year = {2020}, abstract = {Microobjects with programmable mechanical functionality are highly desirable for the creation of flexible electronics, sensors, and microfluidic systems, where fabrication/programming and quantification methods are required to fully control and implement dynamic physical behavior. Here, programmable microcuboids with defined geometries are prepared by a template-based method from crosslinked poly[ethylene-co-(vinyl acetate)] elastomers. These microobjects could be programmed to exhibit a temperature-memory effect or a shape-memory polymer actuation capability. Switching temperaturesT(sw)during shape recovery of 55 +/- 2, 68 +/- 2, 80 +/- 2, and 86 +/- 2 degrees C are achieved by tuning programming temperatures to 55, 70, 85, and 100 degrees C, respectively. Actuation is achieved with a reversible strain of 2.9 +/- 0.2\% to 6.7 +/- 0.1\%, whereby greater compression ratios and higher separation temperatures induce a more pronounced actuation. Micro-geometry change is quantified using optical microscopy and atomic force microscopy. The realization and quantification of microparticles, capable of a tunable temperature responsive shape-change or reversible actuation, represent a key development in the creation of soft microscale devices for drug delivery or microrobotics.}, language = {en} } @article{SchneiderGuenterTaubert2018, author = {Schneider, Matthias and G{\"u}nter, Christina and Taubert, Andreas}, title = {Co-deposition of a hydrogel/calcium phosphate hybrid layer on 3D printed poly(lactic acid) scaffolds via dip coating}, series = {Polymers}, volume = {10}, journal = {Polymers}, number = {3}, publisher = {MDPI}, address = {Basel}, issn = {2073-4360}, doi = {10.3390/polym10030275}, pages = {19}, year = {2018}, abstract = {The article describes the surface modification of 3D printed poly(lactic acid) (PLA) scaffolds with calcium phosphate (CP)/gelatin and CP/chitosan hybrid coating layers. The presence of gelatin or chitosan significantly enhances CP co-deposition and adhesion of the mineral layer on the PLA scaffolds. The hydrogel/CP coating layers are fairly thick and the mineral is a mixture of brushite, octacalcium phosphate, and hydroxyapatite. Mineral formation is uniform throughout the printed architectures and all steps (printing, hydrogel deposition, and mineralization) are in principle amenable to automatization. Overall, the process reported here therefore has a high application potential for the controlled synthesis of biomimetic coatings on polymeric biomaterials.}, language = {en} } @article{HardyBertinTorresRendonetal.2018, author = {Hardy, John G. and Bertin, Annabelle and Torres-Rendon, Jose Guillermo and Leal-Egana, Aldo and Humenik, Martin and Bauer, Felix and Walther, Andreas and C{\"o}lfen, Helmut and Schlaad, Helmut and Scheibel, Thomas R.}, title = {Facile photochemical modification of silk protein-based biomaterials}, series = {Macromolecular bioscience}, volume = {18}, journal = {Macromolecular bioscience}, number = {11}, publisher = {Wiley-VCH}, address = {Weinheim}, issn = {1616-5187}, doi = {10.1002/mabi.201800216}, pages = {6}, year = {2018}, abstract = {Silk protein-based materials show promise for application as biomaterials for tissue engineering. The simple and rapid photochemical modification of silk protein-based materials composed of either Bombyx mori silkworm silk or engineered spider silk proteins (eADF4(C16)) is reported. Radicals formed on the silk-based materials initiate the polymerization of monomers (acrylic acid, methacrylic acid, or allylamine) which functionalize the surface of the silk materials with poly(acrylic acid) (PAA), poly(methacrylic acid) (PMAA), or poly(allylamine) (PAAm). To demonstrate potential applications of this type of modification, the polymer-modified silks are mineralized. The PAA- and PMAA-functionalized silks are mineralized with calcium carbonate, whereas the PAAm-functionalized silks are mineralized with silica, both of which provide a coating on the materials that may be useful for bone tissue engineering, which will be the subject of future investigations.}, language = {en} } @misc{SchneiderGuenterTaubert2018, author = {Schneider, Matthias and G{\"u}nter, Christina and Taubert, Andreas}, title = {Co-deposition of a hydrogel/calcium phosphate hybrid layer on 3D printed poly(lactic acid) scaffolds via dip coating}, series = {Postprints der Universit{\"a}t Potsdam : Mathematisch-Naturwissenschaftliche Reihe}, journal = {Postprints der Universit{\"a}t Potsdam : Mathematisch-Naturwissenschaftliche Reihe}, number = {1057}, issn = {1866-8372}, doi = {10.25932/publishup-47442}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus4-474427}, pages = {21}, year = {2018}, abstract = {The article describes the surface modification of 3D printed poly(lactic acid) (PLA) scaffolds with calcium phosphate (CP)/gelatin and CP/chitosan hybrid coating layers. The presence of gelatin or chitosan significantly enhances CP co-deposition and adhesion of the mineral layer on the PLA scaffolds. The hydrogel/CP coating layers are fairly thick and the mineral is a mixture of brushite, octacalcium phosphate, and hydroxyapatite. Mineral formation is uniform throughout the printed architectures and all steps (printing, hydrogel deposition, and mineralization) are in principle amenable to automatization. Overall, the process reported here therefore has a high application potential for the controlled synthesis of biomimetic coatings on polymeric biomaterials.}, language = {en} } @misc{BrauneLatourReinthaleretal.2019, author = {Braune, Steffen and Latour, Robert A. and Reinthaler, Markus and Landmesser, Ulf and Lendlein, Andreas and Jung, Friedrich}, title = {In Vitro Thrombogenicity Testing of Biomaterials}, series = {Advanced healthcare materials}, volume = {8}, journal = {Advanced healthcare materials}, number = {21}, publisher = {Wiley}, address = {Hoboken}, issn = {2192-2640}, doi = {10.1002/adhm.201900527}, pages = {17}, year = {2019}, abstract = {The short- and long-term thrombogenicity of implant materials is still unpredictable, which is a significant challenge for the treatment of cardiovascular diseases. A knowledge-based approach for implementing biofunctions in materials requires a detailed understanding of the medical device in the biological system. In particular, the interplay between material and blood components/cells as well as standardized and commonly acknowledged in vitro test methods allowing a reproducible categorization of the material thrombogenicity requires further attention. Here, the status of in vitro thrombogenicity testing methods for biomaterials is reviewed, particularly taking in view the preparation of test materials and references, the selection and characterization of donors and blood samples, the prerequisites for reproducible approaches and applied test systems. Recent joint approaches in finding common standards for a reproducible testing are summarized and perspectives for a more disease oriented in vitro thrombogenicity testing are discussed.}, language = {en} } @article{BrauneGrossWalteretal.2016, author = {Braune, Steffen and Gross, M. and Walter, M. and Zhou, Shengqiang and Dietze, Siegfried and Rutschow, S. and Lendlein, Andreas and Tschoepe, C. and Jung, Friedrich}, title = {Adhesion and activation of platelets from subjects with coronary artery disease and apparently healthy individuals on biomaterials}, series = {Journal of biomedical materials research : an official journal of the Society for Biomaterials, the Japanese Society for Biomaterials; the Australian Society for Biomaterials}, volume = {104}, journal = {Journal of biomedical materials research : an official journal of the Society for Biomaterials, the Japanese Society for Biomaterials; the Australian Society for Biomaterials}, publisher = {Wiley-Blackwell}, address = {Hoboken}, issn = {1552-4973}, doi = {10.1002/jbm.b.33366}, pages = {210 -- 217}, year = {2016}, abstract = {On the basis of the clinical studies in patients with coronary artery disease (CAD) presenting an increased percentage of activated platelets, we hypothesized that hemocompatibility testing utilizing platelets from healthy individuals may result in an underestimation of the materials' thrombogenicity. Therefore, we investigated the interaction of polymer-based biomaterials with platelets from CAD patients in comparison to platelets from apparently healthy individuals. In vitro static thrombogenicity tests revealed that adherent platelet densities and total platelet covered areas were significantly increased for the low (polydimethylsiloxane, PDMS) and medium (Collagen) thrombogenic surfaces in the CAD group compared to the healthy subjects group. The area per single platelet—indicating the spreading and activation of the platelets—was markedly increased on PDMS treated with PRP from CAD subjects. This could not be observed for collagen or polytetrafluoroethylene (PTFE). For the latter material, platelet adhesion and surface coverage did not differ between the two groups. Irrespective of the substrate, the variability of these parameters was increased for CAD patients compared to healthy subjects. This indicates a higher reactivity of platelets from CAD patients compared to the healthy individuals. Our results revealed, for the first time, that utilizing platelets from apparently healthy donors bears the risk of underestimating the thrombogenicity of polymer-based biomaterials.}, language = {en} } @article{ThielkeSeckerSchlaadetal.2016, author = {Thielke, Michael W. and Secker, Christian and Schlaad, Helmut and Theato, Patrick}, title = {Electrospinning of Crystallizable Polypeptoid Fibers}, series = {Macromolecular rapid communications}, volume = {37}, journal = {Macromolecular rapid communications}, publisher = {Wiley-VCH}, address = {Weinheim}, issn = {1022-1336}, doi = {10.1002/marc.201500502}, pages = {100 -- 104}, year = {2016}, abstract = {A unique fabrication process of low molar mass, crystalline polypeptoid fibers is described. Thermoresponsive fiber mats are prepared by electrospinning a homogeneous blend of semicrystalline poly(N-(n-propyl) glycine) (PPGly; 4.1 kDa) with high molar mass poly(ethylene oxide) (PEO). Annealing of these fibers at approximate to 100 degrees C selectively removes the PEO and produces stable crystalline fiber mats of pure PPGly, which are insoluble in aqueous solution but can be redissolved in methanol or ethanol. The formation of water-stable polypeptoid fiber mats is an important step toward their utilization in biomedical applications such as tissue engineering or wound dressing.}, language = {en} } @article{HardyTorresRendonLealEganaetal.2016, author = {Hardy, John G. and Torres-Rendon, Jose Guillermo and Leal-Egana, Aldo and Walther, Andreas and Schlaad, Helmut and Coelfen, Helmut and Scheibel, Thomas R.}, title = {Biomineralization of Engineered Spider Silk Protein-Based Composite Materials for Bone Tissue Engineering}, series = {Materials}, volume = {9}, journal = {Materials}, publisher = {MDPI}, address = {Basel}, issn = {1996-1944}, doi = {10.3390/ma9070560}, pages = {93 -- 108}, year = {2016}, abstract = {Materials based on biodegradable polyesters, such as poly(butylene terephthalate) (PBT) or poly(butylene terephthalate-co-poly(alkylene glycol) terephthalate) (PBTAT), have potential application as pro-regenerative scaffolds for bone tissue engineering. Herein, the preparation of films composed of PBT or PBTAT and an engineered spider silk protein, (eADF4(C16)), that displays multiple carboxylic acid moieties capable of binding calcium ions and facilitating their biomineralization with calcium carbonate or calcium phosphate is reported. Human mesenchymal stem cells cultured on films mineralized with calcium phosphate show enhanced levels of alkaline phosphatase activity suggesting that such composites have potential use for bone tissue engineering.}, language = {en} } @misc{HardyTorresRendonLealEganaetal.2017, author = {Hardy, John G. and Torres-Rendon, Jose Guillermo and Leal-Ega{\~n}a, Aldo and Walther, Andreas and Schlaad, Helmut and C{\"o}lfen, Helmut and Scheibel, Thomas R.}, title = {Biomineralization of engineered spider silk protein-based composite materials for bone tissue engineering}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:517-opus4-400519}, pages = {13}, year = {2017}, abstract = {Materials based on biodegradable polyesters, such as poly(butylene terephthalate) (PBT) or poly(butylene terephthalate-co-poly(alkylene glycol) terephthalate) (PBTAT), have potential application as pro-regenerative scaffolds for bone tissue engineering. Herein, the preparation of films composed of PBT or PBTAT and an engineered spider silk protein, (eADF4(C16)), that displays multiple carboxylic acid moieties capable of binding calcium ions and facilitating their biomineralization with calcium carbonate or calcium phosphate is reported. Human mesenchymal stem cells cultured on films mineralized with calcium phosphate show enhanced levels of alkaline phosphatase activity suggesting that such composites have potential use for bone tissue engineering.}, language = {en} }